• Title/Summary/Keyword: Servo Parameter Tuning

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A Measuring Method for Positioning Characteristics Analysis of NC Machine Controller using Dynamometer (모터 동력계를 이용한 공작기계용 NC제어기 시스템의 위치제어 특성 분석을 위한 측정 연구)

  • Kim Hyung Gon;An Dong Youl;Lee Eung Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.5 s.236
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    • pp.770-776
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    • 2005
  • The gains fur NC controller parameter are fixed when the controller is combined with a machine. However, the characteristics of controller could be changed as it has being used by the machine or other environmental conditions. Those result in that the tool positioning accuracy is influenced. The loading torque in servo motor influences on the tool positioning accuracy and it is controlled by the parameter gains. It is required to analyze the torque variation with angular positioning accuracy of the servo motor. This study focus on a measuring method and device for verifying angular positioning accuracy of NC servo motor. We used a high resolution An converter for acquiring analogue signal of rotary encoder in servo motor. The positional accuracy for a nominal tool path, which is generated by the combination of axial movements (X,Y,Z), is analyzed with the servo motor torque. The current variation signal is acquired at the power line using a hall sensor and converted to the loading torque of servo motor. The method of measurement and analysis proposed in this study will be used for determining the gains of parameter in NC controller. This gain tuning is also necessary when the controller is set up at a machine.

Fuzzy Scheduling for the PID Gain Tuning (PID 이득 동조를 위한 퍼지 스케줄링)

  • Shin Wee-Jae
    • Journal of the Korean Institute of Intelligent Systems
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    • v.15 no.1
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    • pp.120-125
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    • 2005
  • In this paper, We propose the fuzzy controller for the gain tuning of PID controller The proposed controller doesn't use the crisp output error and rule tables though with a fuzzy inference process in forward fuzzifier, New Fuzzy PID Controller assigns relations and ranges of two variables of PID gain parameters. These new gain parameters are calculated by the fuzzy inference with max-min ranges of Kp and Kd. The Ki parameter is computed automatically between Kp and Kd parameter Is calculated by Ziegler-Nickels tuning rules. Finally we experimented the propose controller by the hydraulic servo motor control system. We can obtained desired results through the good control characteristics.

An Optimal Approach to Auto-tuning of Multiple Parameters for High-Precision Servo Control Systems (고정밀 서보 제어를 위한 다매개변수 자동 조정 방법)

  • Kim, Nam Guk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.7
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    • pp.43-52
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    • 2022
  • Design of a controller for a high-precision servo control system has been a popular topic while finding optimal parameters for multiple controllers is still a challenging subject. In this paper, we propose a practical scheme to optimize multi-parameters for the robust servo controller design by introducing a new cost function and optimization scheme. The proposed design method provides a simple and practical tool for the systematic servo design to reduce the control error with guaranteeing robust stability of the overall system. The reduction of the position error by 24% along with a faster convergence rate is demonstrated using a typical hard disk drive servo controller with 41 parameters.

A Nonlinear Speed Control of a Permanent Magnet Synchronous Motor Using a Sequential Parameter Auto-Tuning Algorithm for Servo Equipments (서보 설비를 위한 순차적 파라미터 자동 튜닝 알고리즘을 사용한 영구자석 동기전동기의 비선형 속도 제어)

  • Kim, Kyeong-Hwa
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.2
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    • pp.114-123
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    • 2005
  • A nonlinear speed control of a PMSM using a sequential parameter auto-tuning algorithm for servo equipments is presented. The nonlinear control scheme gives an undesirable output performance under the mismatch of the system parameters and load conditions. Recently, to improve the performance, an adaptive linearization scheme, a sliding mode control and an observer-based technique have been reported. Although a good performance can be obtained, the performance is not satisfactory any more under specific conditions such as a large inertia variation, a fast speed transient or an increased sampling time. The simultaneous estimation of principal parameters giving a direct influence on speed dynamics is generally not simple. To overcome this problem, a a sequential parameter auto-tuning algorithm at start-up is proposed, where dominant parameters are estimated in a prescribed regular sequence based on the method that one parameter is estimated during each interval. The proposed scheme is implemented on a PMSM using DSP TMS320C31 and the effectiveness is verified through simulations and experiments.

A Study on Reducing Profile Error of Multi Spindle Control in NC Machine Tools (NC 공작기계(工作機械) 동시다축제어(同時多軸制御)에서의 오차 저감)

  • Park, Jong-Bong
    • Journal of the Korean Society of Industry Convergence
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    • v.3 no.2
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    • pp.115-121
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    • 2000
  • This paper presents reducing method of profile error on a mechanical tuning for multi-spindle control of NC machine tools. To reduce the profile error in the feed drive system, it is useful to adopt same transfer function of multi spindle machine tools. By selecting the correction vector of servo rigidity and natural vibration on JK map, multi spindle control can be tuned by mechanical parameters with small profile error.

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A Study on the Direct Pole Placement PID Self-Tuning Controller Design for DC Servo Motor Control (직류 서어보 전동기 제어를 위한 직접 극배치 PID 자기동조 제어기의 설계)

  • Nam, Moon-Hyun;Rhee, Kyu-Young
    • Journal of the Korean Institute of Telematics and Electronics
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    • v.27 no.2
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    • pp.55-64
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    • 1990
  • This paper concerned about a study on the direct pole placement PID self-tuning controller design for DC servo motor control system. The method of a direct pole placement self-tuning PID control for a DC servo motor of Robot manipulator tracks a reference velocity in spite of the parameters uncertainties in nonminimum phase system. In this scheme, the parameters of classical controller are estimated by the recursive least square (RLS)identification algorithm, the pole placement method and diophantine equation. A series of simulation in which minimum phase system and nonminimum phase system are subjected to a pattern of system parameter changes is presented to show some of the features of the proposed control algorithm. The proposed control algorithm which shown are effective for the practical application, and experiments of DC servo motor speed control for Robot manipulator by a microcomputer IBM-PC/AT are performed and the results are well suited.

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The Design of an Improved PID Controller by Using the Kalman Filter (칼만 필터를 이용한 개선된 PID 제어기 설계)

  • Cha, In-Hyeok;Gwon, Tae-Jong;Han, Chang-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.1 s.173
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    • pp.7-15
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    • 2000
  • This paper suggests an auto-tuning I'll) control algorithm that uses the advantage of PID controller and improves the system performance. The PID gains being designed by th- conventional method are tuned through the plant parameter estimation. The Extended Kalman Filter is used for the estimation. It works as an observer and noise filter. Moreover, as the plant state and the uncertain parameter could be estimated simultaneously, the proposed algorithm is very useful in the tracking control of a system with uncertain parameter. The auto-tuning I'll) controller could maintain the system performance in the case that the plant parameters are uncertain or varying. The proposed control algorithm requires a correct estimation of the plant parameter. The controller stability and the performance is considered through the stability criteria and a servo motor model. The Kalman filter estimates the most sensitive plant parameter, which is determined by the sensitivity analysis.

A Study on the Direct Pole Placement PID Self-Tuning Controller design for DC Servo Motor Control (직류 서어보 전동기 제어를 위한 직접 극배치 PID 자기동조 제어기의 설계)

  • Rhee, Kyu-Young;Nam, Moon-Hyun
    • Proceedings of the KIEE Conference
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    • 1989.11a
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    • pp.327-331
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    • 1989
  • This paper concerned about a study on the direct pole placement PID self-tuning controller design for Robot manipulator control system. The method of a direct pole placement self-tuning PID control for a DC motor of robot manipulator tracks a reference velocity in spite of the parameters uncertainties in nonminimum phase system. In this scheme, the parameters of controller are estimated by the recursive least square(RLS) identification algorithm, the pole placement method and diophantine equation. A series of simulation in which minimum phase system and nonminimum phase system are subjected to a pattern of system parameter changes is presented to show some of the features of the proposed control algorithm. The proposed control algorithm which shown are effective for the practical application, and experiments of DC motor speed control for Robot manipulator by a microcomputer IRH-PC/AT are performed and the results are well suited.

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Measurement and Analysis for Positioning Control Characteristics using Encoder Signal of NC Machine Controller (공작기계용 NC제어기의 엔코더 신호를 이용한 위치제어 특성 측정 및 분석)

  • Kim Jong-Gil;Lee Eung-Suk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.2 s.233
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    • pp.311-317
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    • 2005
  • NC controller parameters are fixed when the controller is combined with a machine. However, the characteristics of controller could be changed as it has being used by the machine or other environmental conditions. Ultimately, it results in tool positioning accuracy changing. The loading torque in servo motor also influences on the positioning accuracy. This study focus on a measuring and analysing method for verifying the angular positioning accuracy of NC servo motor. We used a high resolution A/D converter for acquiring analogue signal of rotary encoder in servo motor. Generating tool path by the combination of axial movements (X,Y,Z) is compared with the encoder signals with the servo motor torque. The current variation signal is also read from the servo motor power using a hall sensor and converted to the motor torque. The method of analysing proposed in this study will be used for determining the gains (tuning) of parameter in NC controller, when the controller is set up at a machine initially or the controller condition is changed during the work.

Gain Scheduling in a 6-Axis Articulated Robot Based on LabVIEW (LabVIEW 기반 6축 수직다관절 로봇의 게인스케쥴링 구현 연구)

  • Kim, M.S.;Chung, W.J.;Kim, S.B.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.3
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    • pp.318-324
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    • 2014
  • Recent years have witnessed a growing demand for a wide variety of high-performance industrial robots. In this paper, for accurate gain tuning of a 6-axis articulated industrial robot with reduced noise, a program routine for a dynamic signal analyzer (DSA) using the frequency response method will be programmed using $LabVIEW^{(R)}$. Then, robot transfer functions can be obtained experimentally using the frequency response method with the DSA program. Data from the robot transfer functions are transformed into Bode plots, based on which an optimal gain tuning will be executed. Gain tuning can enhance the response quality of the output signal for a given input signal during real-time control of the robot. The effectiveness of our proposed technique will be verified by implementation with a (lab-manufactured) 6-axis articulated industrial robot (hereinafter called "RS2") and comparison with the zero position gain tuning, as well as other positions.