• Title/Summary/Keyword: Semi-solid material

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A Study on the Compressive Properties of Thixo-Extruded 7075 Aluminum Alloy (7075 알루미늄 합금 반용융 압출재의 압축특성)

  • Kim, Dae-Hwan;Jung, Hyun-Ju;Lim, Su-Gun
    • Journal of Korea Foundry Society
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    • v.37 no.2
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    • pp.38-44
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    • 2017
  • Given that the conventional extrusion of high-strength Al alloys such as 7075 aluminum alloys is difficult due to their very low extrudability as compared to that of 6061 aluminum alloys, thixo-extrusion can be used to obtain a high-strength material easily at a lower extrusion pressure as compared to conventional extrusion. In this study, hot- and thixo-extruded 7075 aluminum alloys are prepared by a vertical forward extrusion process and their microstructures, hardness levels, and compressive properties are investigated. Hot-extruded alloy bars are assessed to obtain a microstructure elongated in the extrusion direction, whereas with thixo-extruded alloy bars, it was possible to obtain a microstructure having fine and equiaxed grains by dynamic recrystallization. The resulting isotropy and improved formability at the hot deformation temperature of the thixo-extruded alloy were attributed to the fine and equiaxed grains formed by the thixo-extrusion process.

A large scale simulation of floe-ice fractures and validation against full-scale scenario

  • Lu, Wenjun;Heyn, Hans-Martin;Lubbad, Raed;Loset, Sveinung
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.3
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    • pp.393-402
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    • 2018
  • While interacting with a sloping structure, an ice floe may fracture in different patterns. For example, it can be local bending failure or global splitting failure depending on the contact properties, geometry and confinement of the ice floe. Modelling these different fracture patterns as a natural outcome of numerical simulations is rather challenging. This is mainly because the effects of crack propagation, crack branching, multi fracturing modes and eventual fragmentation within a solid material are still questions to be answered by the on-going research in the Computational Mechanic community. In order to simulate the fracturing of ice floes with arbitrary geometries and confinement; and also to simulate the fracturing events at such a large scale yet with sufficient efficiency, we propose a semi-analytical/empirical and semi-numerical approach; but with focus on the global splitting failure mode in this paper. The simulation method is validated against data we collected during the Oden Arctic Technology Research Cruise 2015 (OATRC2015). The data include: 1) camera images based on which we specify the exact geometry of ice floes before and after an impact and fracturing event; 2) IMU data based on which the global dynamic force encountered by the icebreaker is extracted for the impact event. It was found that this method presents reasonably accurate results and realistic fracturing patterns upon given ice floes.

Geologic and Geochemical study on the rock sequences containing oily materials in Southwestern Coast Area of Korea (한국서남해안지역(韓國西南海岸地域)에 분포(分布)하는 함유질물층(含油質物層)에 대(對)한 지질학적(地質學的) 및 지구화학적연구(地球化學的硏究))

  • Lee, Dai Sung;Lee, Ha-Yong
    • Economic and Environmental Geology
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    • v.9 no.1
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    • pp.45-73
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    • 1976
  • This study has been made for the enlargement of a previous work of 1964 which was carried out by an author of this work emphasizing the stratigraphy, micropaleontology, depositional environment, and structural tectonics of the studied area. The stratigraphic sequences of the area are groupped into four units: (1) basement of Pre-Cretaceous, (2) lower sediments of Late Cretaceous, (3) upper sediments of Late Cretaceous and (4) igneous rocks of Late Cretaceous and Tertiary (?). The oldest rocks consisting of schists and gneisses of Pre-Cambrian and schistose granite' of Jurassic age are exposed at the base of this area on which the thick Cretaceous sediments were deposited. These old rocks are unconformably overlain by the lower sedimens of Late Cretaceous composed of three members, an alternation of black shale and tuffaceous sediments, fine tuff and rhyollite flow in ascending order. The oily material was found from the black shales of the alternation m"ember as semi-solid greaselike material, oily order and microscopic granular spherical material and oily stain. The lower sediments are also overlain, in low-angleunconfromity, by the 'upper sediments having three members, an alternation of volcanic conglomerate and andesitic tuff, rhyollitic tuff and andesite flow in the same order. The igneous suit of diabase, diorites, biotite granite, porphyritic granite and porphyries of the latest Cretaceous and small exposure of pitchstone of Tertiary (?) intruded into the pre-existed rocks above mentioned. Considerable amount of ostra- coda microfossils have been chemically extracted from the black shales of the lower sediments and the identification of the fossils suggests that the depositional environment of the sediments were under fresh or brackish water condition. The distribution of the geology and its tectonic data also suggest a combination of dome and basin structures in the area of San-i peninsula and Jin-do as shown in fig. 8. Between these two units an anticlinal structure was constructed. As a result of this study, a seismic survey in a district between U-su-yong and north coast of Jin-do is recommended to determine the underground features.

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Microstructure and Mechanical Property of A356 for Rheocasting Using 6-Pole Electromagnetic Stirring Casting Process (6극 전자석 전자교반 레오캐스팅에 따른 A356의 조직적 / 기계적 영향분석)

  • Kim, Baek-Gyu;Roh, Jung-Suk;Bang, Hee-Jae;Heo, Min;Park, Jin-Ha;Jeon, Chung-Hwan
    • Journal of Korea Foundry Society
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    • v.40 no.3
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    • pp.61-65
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    • 2020
  • Rheo-diecasting with stirring has been used in many material industries. As the 4th Industrial Revolution approaches the world, eco-friendly high-strength and light-weight materials become more important. Casting methods have been studied and used for aluminum-alloy automobile parts. This study carried out the effect analysis of the micro-structure and mechanical properties, such as yield/ultimate tensile strength, elongation, and hardness, of A356 using the 6-pole EMS (electro-magnetic stirring) casting process with a high electromagnetic force. As a result, the hardness and elongation of the A356 after T6 heat-treatment show a significant improvement, respectively, by 20% and 50%.

Modeling of unreinforced brick walls under in-plane shear & compression loading

  • Kalali, Arsalan;Kabir, Mohammad Zaman
    • Structural Engineering and Mechanics
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    • v.36 no.3
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    • pp.247-278
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    • 2010
  • The study of the seismic vulnerability of masonry buildings requires structural properties of walls such as stiffness, ultimate load capacity, etc. In this article, a method is suggested for modeling the masonry walls under in-plane loading. At the outset, a set of analytical equations was established for determining the elastic properties of an equivalent homogeneous material of masonry. The results for homogenized unreinforced brick walls through detailed modeling were compared in different manners such as solid and perforated walls, in-plane and out-of-plane loading, etc, and it was found that this method provides suitable accuracy in estimation of the wall linear properties. Furthermore, comparison of the results of proposed modeling with experimental out coming indicated that this model considers the non linear properties of the wall such as failure pattern, performance curve and ultimate strength, and would be appropriate to establish a parametric study on those prone factors. The proposed model is complicated; therefore, efforts need to be made in order to overcome the convergency problems which will be included in this study. The nonlinear model is basically semi-macro but through a series of actions, it can be simplified to a macro model.

Effect of Soil Thermal Conductivity and Moisture Content on Design Length of Horizontal Ground Heat Exchanger (토양 열전도도와 수분함량이 수평형 지중열교환기 설계 길이에 미치는 영향)

  • Sohn, Byong-Hu
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.8 no.1
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    • pp.21-31
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    • 2012
  • This paper reviewed and evaluated some of the commonly used prediction models for thermal conductivity of soils with the experimental data. Semi-theoretical models for two-component materials were found inappropriate to estimate the thermal conductivity of dry state soils. It came out that the model developed by Cote and Konrad gave the best overall prediction results for unsaturated soils available in the literature. However, it still needs to be improved to cover a wider range of soil types and degrees of saturation. In the present study, parametric analysis is also conducted to investigate the effect of soil type and moisture content on the horizontal ground heat exchanger design. The analysis shows that horizontal ground heat exchanger pipe length is reduced with the increase of soil thermal conductivity and water content. The calculation results also show that horizontal ground heat exchanger size can be reduced to a certain extent by using backfilling material with a higher thermal conductivity of solid particles.

A Study on the Inner Temperature Behaviors in the Casting Process for the Development of the Automatic Parts (자동차 부품 소재 개발에 따른 캐스팅 과정의 부품 내부온도 거동에 관한 연구)

  • Cha Young-Hoon;Sung Back-Sub;Jang Hoon;Kim Mi-Ai;Kim Jung-Dae;Kim Sun-Jun;Kim Duck-Joong;Lee Youn-Sin
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.279-284
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    • 2005
  • The casting defects that are caused by molten metal were cold shut formation, entrapment of air, gas, and inclusion. But the control of casting defects has been based on the experience of the foundry engineers. In this thesis, the computer simulation analyzed the flow of molten metal. The quantitative analyses which proposed the effective mold design was executed Flow patterns of 0.15-0.16m/s molten metal in 15 mm thin plate casting were investigated in order to optimize die-casting process. As increasing ingate velocity in thin plate casting, cold shot was decreased. The parameters of runner shape that affected on the optimized conditions that was calculated with simple equation were investigated. These die casting process control techniques of automobile valve body mid-plate have achieved good agreement with the experimental data of tensile strength, hardness test, and material structure photographies satisfactory results.

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Determination of Optimal Welding Parameter for an Automatic Welding in the Shipbuilding

  • Park, J.Y.;Hwang, S.H.
    • International Journal of Korean Welding Society
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    • v.1 no.1
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    • pp.17-22
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    • 2001
  • Because the quantitative relationships between welding parameters and welding result are not yet blown, optimal values of welding parameters for $CO_2$ robotic arc welding is a difficult task. Using the various artificial data processing methods may solve this difficulty. This research aims to develop an expert system for $CO_2$ robotic arc welding to recommend the optimal values of welding parameters. This system has three main functions. First is the recommendation of reasonable values of welding parameters. For such work, the relationships in between the welding parameters are investigated by the use of regression analysis and fuzzy system. The second is the estimation of bead shape by a neural network system. In this study the welding current voltage, speed, weaving width, and root gap are considered as the main parameters influencing a bead shape. The neural network system uses the 3-layer back-propagation model and a generalized delta rule as teaming algorithm. The last is the optimization of the parameters for the correction of undesirable weld bead. The causalities of undesirable weld bead are represented in the form of rules. The inference engine derives conclusions from these rules. The conclusions give the corrected values of the welding parameters. This expert system was developed as a PC-based system of which can be used for the automatic or semi-automatic $CO_2$ fillet welding with 1.2, 1.4, and 1.6mm diameter the solid wires or flux-cored wires.

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Static stress analysis of multi-layered soils with twin tunnels by using finite and infinite elements

  • Yusuf Z. Yuksel;Seref D. Akbas
    • Geomechanics and Engineering
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    • v.33 no.4
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    • pp.369-380
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    • 2023
  • The aim of this paper is to investigate stress analysis of semi-infinite soils consisting of two layers with twin rectangular tunnels under static loads. The region close to the ground surface and tunnel modelled within finite elements. In order to use a more realistic model, the far region is modelled within infinite elements. The material model of the layered soil is considered as elastic and isotropic. In the finite element solution of the problem, two dimensional (2D) plane solid elements are used with sixteen-nodes rectangular finite and eight-nodes infinite shapes. Finite and infinite elements are ordered to be suitable for the tunnel and the soils. The governing equations of the problem are obtained by using the virtual work principle. In the numerical process, the five-point Gauss rule is used for the calculation of the integrations. In order to validate using methods, comparison studies are performed. In the numerical results, the stress distributions of the two layered soils containing twin rectangular tunnels presented. In the presented results, effects of the location of the tunnels on the stress distributions along soil depth are obtained and discussed in detail. The obtained results show that the locations of the tunnels are very effective on the stress distribution on the soils.

Analysis of forced convection in the HTTU experiment using numerical codes

  • M.C. Potgieter;C.G. du Toit
    • Nuclear Engineering and Technology
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    • v.56 no.3
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    • pp.959-965
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    • 2024
  • The High Temperature Test Unit (HTTU) was an experimental set-up to conduct separate and integral effects tests of the Pebble Bed Modular Reactor (PBMR) core. The annular core consisted of a randomly packed bed of uniform spheres. Natural convection tests using both nitrogen and helium, and forced convection tests using nitrogen, were conducted. The maximum material temperature achieved during forced convection testing was 1200 ℃. This paper presents the numerical analysis of the flow and temperature distribution for a forced convection test using 3D CFD as well as a 1D systems-CFD computer code. Several modelling approaches are possible, ranging from a fully explicit to a semi-implicit method that relies on correlations of their associated phenomena. For the comparison between codes, the analysis was performed using a porous media approach, where the conduction and radiative heat transfer were lumped together as an effective thermal conductivity and the convective heat transfer was correlated between the solid and gas phases. The results from both codes were validated against the experimental measurements. Favourable results were obtained, in particular by the systems-CFD code with minimal computational and time requirements.