• Title/Summary/Keyword: Self-propagating high temperature synthesis

Search Result 159, Processing Time 0.022 seconds

Fabrication of Mo based Thermal Spray Composite Powder by Self- propagating High- temperature Synthesis (SHS 합성에 의한 몰리브덴계 용사용 복합분말의 제조)

  • Park, Je-Sin;Sim, Geon-Ju
    • Korean Journal of Materials Research
    • /
    • v.11 no.9
    • /
    • pp.763-768
    • /
    • 2001
  • Molybdenum-based thermal spray powder is widely used for coating the moving parts of the internal combustion engines due to its excellent wear resistance. A composite powder of the $Mo_{40}(Al_{1-x}Si_x)_{60}$ system was synthesized using the SHS method. The synthesized bulk was pulverized and specially treated to produce thermal spray powder. It was found that the synthesis reaction consisted of two-steps: the formation of $Al_8/Mo_3$ and the formation of Mo(Al,Si)$_2$. Both the temperature and the rate of the SHS reaction linearly increased with the increase of the value of x in $Mo_{40}(Al_{1-x}Si_x)_{60}$, The temperature and the rate of the reaction were also affected by the compacting density of the specimens, exhibiting the maximum valves at 62% and 60%, respectively. Since spherical shape is advantageous to the thermal spraying process, shape-control of the powder was attempted with PVA as a binding additive, resulting in the successful production of almost perfectly spherical powder of 80 $\mu\textrm{m}$ Ø$(d_{50})$ mean particle size.

  • PDF

Production of High-Purity Tantalum Metal Powder for Capacitors Using Self-Propagating High-Temperature Synthesis

  • Yong-Kwan Lee;Jae-Jin Sim;Jong-Soo Byeon;Yong-Tak Lee;Yeong-Woo Cho;Hyun-Chul Kim;Sung-Gue Heo;Kee-Ahn Lee;Seok-Jun Seo;Kyoung-Tae Park
    • Archives of Metallurgy and Materials
    • /
    • v.66 no.4
    • /
    • pp.935-939
    • /
    • 2021
  • In this study, high-purity tantalum metal powder was manufactured via self-propagating high-temperature synthesis. During the process, Ta2O5 and Mg were used as the raw material powder and the reducing agent, respectively, and given that combustion rate and reaction temperature are important factors that influence the success of this process, these factors were controlled by adding an excessive mass of the reducing agent (Mg) i.e., above the chemical equivalent, rather than by using a separate diluent. It was confirmed that Ta metal powder manufactured after the process was ultimately manufactured 99.98% high purity Ta metal powder with 0.5 ㎛ particle size. Thus, it was observed that adding the reducing reagent in excess favored the manufacture of high-purity Ta powder that can be applied in capacitors.

Synthesis of $TiB_2-Al_2O_3$ Composite by Self-Propagating High Temperature Synthesis (SHS) and Its Pressureless Sintering (SHS법에 의한 $TiB_2-Al_2O_3$계 복합물의 합성 및 상압소결에 관한 연구)

  • 최상욱;조동수;김세용;남건태
    • Journal of the Korean Ceramic Society
    • /
    • v.31 no.5
    • /
    • pp.552-560
    • /
    • 1994
  • A composite of TiB2-Al2O3 system was successfully prepared from a mixture of TiO2, B2O3, and Al by self-propagating high temperature synthesis (SHS) with a novel characteristic, utilizing the internal oxidation heat of aluminium metal of the mixture, instead of by a conventional technique, externally heating a mixture of Ti, B and Al2O3. From a mixture with B/Ti molar ratio of =2.0, pure two phases of TiB2 and $\alpha$-Al2O3 with good crystallinity and small, uniform sizes were formed. However, when the B/Ti molar ratio of the mixture goes to a value less than 2.0, in addition to the above main minerals, a small smounts of metastable phases such as TiB and Ti3B4 were formed. It was found that about 60%, the optimum green density of compacts gave their highest reaction rate and temperature during SHS process. TiB2-Al2O3 system composite with B/Ti molar ratio of =2.0 could be pressurelessly sintered even at 190$0^{\circ}C$ under Ar gas flows without any addition of sintering aids, showing their good properties such as 91.2% in relative density, 2750 kgf/$\textrm{mm}^2$ in Vickers hardness and 2620 kgf/$\textrm{cm}^2$ in flexural strength.

  • PDF

Combustion Synthesis of YAG:Ce Phosphor with Teflon (Teflon을 이용한 YAG:Ce 형광체 합성)

  • Yeon, Jung Woon;Won, Chang Whan;Won, Hyung Il;Nersisyan, H.H.
    • Korean Journal of Metals and Materials
    • /
    • v.50 no.6
    • /
    • pp.439-443
    • /
    • 2012
  • YAG:Ce phosphor were prepared in a self-propagating high-temperature synthesis (SHS) using a $1.5Y_2O_3+2.5Al_2O_3+0.116CeO_2+3.0KClO_3+kCO(NH_2)_2+m(C_2F_4)_n$ precursor mixture. The heat for the combustion propagation was provided by the reaction of a $KClO_3+CO(NH_2)_2+(C_2F_4)n$ mixture. Pure-phase YAG phosphor was synthesized at the combustion temperature of $1210^{\circ}C$ from k=3.6 mole and m=0.3 mole. The as-prepared YAG:Ce phosphor had a particle size of $2-10{\mu}m$. The addition of Teflon to the precursor mixture increased the YAG particle size and its luminescent intensity. The emission peak of the YAG phosphor was blue-shifted with an increase of Teflon concentration.

A Study on the Synthesis of Titanium Hydride by SHS(Self-propagating High-temperature Synthesis) Method and the Preparation of Titanium Powder (SHS법에 의한 티타늄 수소화물 합성 및 티타늄 분말 제조에 관한 연구)

  • Ha, Ho;Park, Seung-Soo;Lee, Hee-Cheol
    • Applied Chemistry for Engineering
    • /
    • v.5 no.2
    • /
    • pp.263-273
    • /
    • 1994
  • Titanium powder prepared by dehydrogenating the titanium hydride which is synthesized by reacting Ti-sponge (99.67%) with hydrogen using the self-propagating high-temperature synthesis method. In the synthesis of titanium hydride, the particle size of the product was found dependent on the amount of hydrogen incorporated into the titanium such that the particle size of titanium hydride decreased with increasing hydrogen pressure and after-burn time. In the dehydrogenation process, as the dehydrogenation time increase, the particle size of titanium powder increased due to partial melting and sintering of titanium particles.

  • PDF

Systhesis and Sintering Characterization of TiC by Self-Propagating High Temperature Synthesis (SHS법에 의한 TiC의 합성 및 소결특성)

  • 이형복;정윤중;여철현;김관일
    • Journal of the Korean Ceramic Society
    • /
    • v.27 no.1
    • /
    • pp.118-126
    • /
    • 1990
  • Titanium Cabride powders were prepared by the self-propagating high temperature synthesismethod in air from the mixture of metal titanium powder and carbon powder. The result are as follows : 1. The conversion effciency of higher than 95% can be obtained and the lattice constant value of the product was 4.322$\AA$. 2. The combustion mode, velocity and temperature of combustion wave was photographed using high-speed camera, and showed steady-state, velocity of 15.414mm/sec at 250$0^{\circ}C$. 3. The relative density and MOR strength of TiC sintered at 180$0^{\circ}C$ for 90 minutes by hot-pressing under the pressure of 200kg/$\textrm{cm}^2$ were 95% and 395MPa, respectively.

  • PDF

A Study on Synthesis and Characterization of $Ti_xZr_{1-x}C$ Solid-Solution by Self-propagation High Temperature Synthesis Method (SHS법에 의한 $Ti_xZr_{1-x}C$ 고용체의 합성 및 특성 연구)

  • 이형복;오유근;이성민
    • Journal of the Korean Ceramic Society
    • /
    • v.34 no.7
    • /
    • pp.731-737
    • /
    • 1997
  • TixZr1-xC(0$0^{\circ}C$, 5.1 mm/sec respectively. The relative density, three point flexural strength, and the hardness of composites, which was sintered at 190$0^{\circ}C$ for 60 min by using hot-pressing under a pressure of 30 MPa, were 99%, 525 MPa and 24 GPa respectively.

  • PDF

Forming Mechanism of TiC Hollow Fibers during Self-Propagating High Temperature Synthesis (자전연소합성 반응중 속빈 TiC 섬유의 형성 기구)

  • 윤존도;방환철
    • Journal of the Korean Ceramic Society
    • /
    • v.37 no.4
    • /
    • pp.332-337
    • /
    • 2000
  • Forming mechanism of fibrous TiC during self-propagating high temperature synthetic reaction was analyzed and suggested. It was revealed that critical temperature for the stable fiber formation was not the melting point of TiC, but the eutectic reaction temperature of TiC and C. Minimum amount of TiC diluent addition required to form fibers was calculated to be 25.6%, which was consistent with the experimental result. Synthesized fibers were found hollow tube-like. The morphology was explained by the diffusion rates of C and Ti in TiC, and by the molar volume chnage of C during the reaction. Expanding shell model was suggested for the hollow fiber formation mechanism.

  • PDF