• 제목/요약/키워드: Self-propagating combustion and sintering

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고압 자전연소 소결법을 이용한 섬유강화 복합체의 제조 (Fabrication of Fiber-Reinforced Composites by High Pressure Self-Combustion Sintering Method)

  • 방환철;고철호;임동원;김봉섭;최태현;윤존도
    • 한국세라믹학회지
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    • 제37권5호
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    • pp.444-452
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    • 2000
  • Dense composites of titanium matrix and Al2O3 matrix with reinforcements of carbon or titanium carbide fibers were successfully fabricated by high-pressure self-combustion sintering method or combustion reacton under 30 MPa of uniaxial pressure with an aid of external heating in vaccum. It was found that the fibers were uniformly distributed in the matrix, and aligned in a phase perpendicular to the pressure axis. As a moel ratio of Ti/C or reaction time increased, the density of Ti-matrix composite increased Micro pores around fibers could be removed by using clean carbon fibers without sizing agent on their surface. The evolution of carbide fibers from carbon fibers was observed. The composition of the various phases around fibers were analyzed.

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SHS법에 의한 TiC의 합성 및 소결특성 (Systhesis and Sintering Characterization of TiC by Self-Propagating High Temperature Synthesis)

  • 이형복;정윤중;여철현;김관일
    • 한국세라믹학회지
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    • 제27권1호
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    • pp.118-126
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    • 1990
  • Titanium Cabride powders were prepared by the self-propagating high temperature synthesismethod in air from the mixture of metal titanium powder and carbon powder. The result are as follows : 1. The conversion effciency of higher than 95% can be obtained and the lattice constant value of the product was 4.322$\AA$. 2. The combustion mode, velocity and temperature of combustion wave was photographed using high-speed camera, and showed steady-state, velocity of 15.414mm/sec at 250$0^{\circ}C$. 3. The relative density and MOR strength of TiC sintered at 180$0^{\circ}C$ for 90 minutes by hot-pressing under the pressure of 200kg/$\textrm{cm}^2$ were 95% and 395MPa, respectively.

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SHS법에 의한 Ti-Si계 세라믹스의 합성 및 소결체의 특성에 관한 연구 (Study on Synthesis and Sintering Characterization of Ti-Si System Ceramics by Self-Propagating High Temperature Synthesis)

  • 김도경;박성;조덕호;조건;이형복
    • 한국세라믹학회지
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    • 제31권3호
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    • pp.265-274
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    • 1994
  • Intermetallic Ti-Si system ceramics were synthesized from stochiometric mixtures of titanium and silicone powders in vacuum by Self-propagating High-temperature Synthesis(SHS). In each cases of Ti5Si3, Ti5Si4 and TiSi, and TiSi2 synthesis, 20wt% product dilution, direct ignition and SHS chemical furnace method were employed. The combustion modes, which were observed during the synthesis process by using the high speed camera, of Ti5Si3, Ti5Si4, TiSi, and TiSi2 exhibit spin, osciallatory, steady-state, and spin combustion, respectively. With increasing Ti/Si molar ratio an decrease of combustion velocities was found. From the results on the measurement of the flexural strength, the specimen hot pressed at 135$0^{\circ}C$ for 30 min using synthesized Ti5Si4 powders showed the highest flexural strength at 215 MPa.

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자체반응열 고온합성법에 의한 질화티타늄 합성에 관한 연구 (A Study on the Synthesis of Titanium Nitride by SHS(Self-propagating High-temperature Synthesis) Method)

  • 하호;김광래;이희철
    • 한국세라믹학회지
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    • 제30권12호
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    • pp.1096-1102
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    • 1993
  • Titanium nitride was synthesized by reacting Ti powder with nitrogen gas using SHS method. In this process, the effects of nitrogen pressure, dilution with TiN, or additiion of titanium hydride(TiH1.924) on the conversion of Ti to TiN were investigated. In particular, much effects were given to solve the problem of the conversion drop due to partial melting and subsequent sintering of Ti parciels, by controlling combustion temperature and combustion wave velocity via mixing Ti powder with TiN or/and TiH1.924. For the diluted titanium powders with TiN, the conversion close to 100% was resulted when the nitrogen pressure was over 8atm and with diluent content of 60wt%, and the self-propagating reaction was not sustained when the diluent content was higher than 60wt%. For samples mixed to be 55wt% in Ti component in the mixture of Ti, TiH1.924, and 45% TiN, the conversion was closed to 100% when the amount of titanium hydride added was over 7wt% and the nitrogen pressure was higher than 5atm. The combustion reaction, however, was not sustained when titanium hydride added was more than 10wt%.

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SHS법에 의한 $\textrm{Al}_2\textrm{O}_3$-SiC 복합분말 제조 및 소결특성 (Characteristics of $\textrm{Al}_2\textrm{O}_3$-SiC Composite Powder Prepared by SHS Process and its Sintering Behavior)

  • 안창영;윤기석;정중채;원창완
    • 한국재료학회지
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    • 제9권8호
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    • pp.817-824
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    • 1999
  • $Al_2$$O_3$-SiC 화합물 분말이 $SiO_2$, A1 그리고 C 분말들을 원료분말로 하여 SHS(self-propagating High-temperature Synthesis)법에 의해 제조되었다. 원료 분말에서의 몰비, 성형압력, 반응물의 초기온도의 영향이 생성물과 연소과정에 대해 연구되었다. $SiO_2$/A1/C계의 자전연소합성은 낮은 연소온도 때문에 $400^{\circ}C$ 이상으로 예열되어야 한다. 연소반응의 결과로서 최종생성물의 순도는 반응물의 순도보다 높았다. 이 계에서 $SiO_2$:Al:C의 적당한 몰비는 3.0:4.0:6.0이었고, free carbon은 30min 동안 $650^{\circ}C$에서 배소함으로써 제거되었다. 본 연구에서 상압소결은 $1700^{\circ}C$에서 powder bed를 사용한 표본의 분해를 제어하고 치밀한 소결체를 얻는데 매우 효과적이었다. hot-pressing으로 생성된 소결체는 이론비교밀도의 약 98%이었다.

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석탄폐석의 자열소성을 이용한 토양개량용 펠릿의 제조와 특성 (Characteristics of Soil Conditioner Pellets Fabricated by Self-propagating Combustion Methods Using Coal Refuse)

  • 김병곤;이계승;남철우;박종력
    • 한국토양비료학회지
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    • 제41권6호
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    • pp.379-386
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    • 2008
  • 토양개량방법의 하나로서 다공성 소성 과립체를 토양에 사용하는 방법을 적용하고자 하였다. 석탄폐석을 토양개량제의 원료로 사용하면 자열소성방법에 의해 저비용으로 과립체를 생산할 수 있고, 더불어 국내에 대량으로 적치되어 있는 석탄폐석을 활용할 수 있는 방안도 될 것임을 착안하여, 석탄폐석을 분쇄, 과립하고 자열소성방법으로 소성하여 과립(pellet)을 제조한 후 이의 다공체로서의 특성과 수분보유특성, pH등을 확인하였다. 고정탄소량이 약 28%인 시료 HCR을 고령토와 1:4의 무게비(20%)로 혼합하여 제조한 과립과 고정탄소가 약 9.66%인 LCR시료만을 사용한 과립을 자열소성한 결과, 별도의 가열에너지의 공급 없이 최대온도 $1200^{\circ}C$ 이하에서 연속적인 소성이 가능하였다. 이렇게제조한 과립체를 고령토만 사용하여 제조한 일반 소성 점토과립과 비교하였을 때 평균공극의 크기가 커졌음이 확인되었다. 이렇게 변화된 공극의 특성으로 인해 HCR과 LCR 과립의 내부에 흡수된 수분이 kaolin 과립에 비해 더 낮은 potential에서 방출되었고, 식물이 더 이용하기 쉬운 상태로 수분이 보유됨을 확인하였다. 그리고 자열소성한 과립은 kaolin 과립에 비해 높은 포장용수량과 유효수분의 값을 나타내었다. 포장용수량은 HCR과 LCR 과립이 각각 47.64, 38.43mL/100g값을 나타내었고, 유효수분의 양은 각각 38.39과 28.49mL/100g으로 나타났다. 자열소성한 과립의 pH는 6~8로서 토양에 활용이 가능함을 확인하였다.

SHS 공정에 의한 열전대 보호관용 $ZrB_2$ 세라믹스의 제조 (Fabrication of $ZrB_2$ Ceramics for Thermocouple Protective Tubes by SHS Process)

  • 곽철상;김상배;이윤복;박홍채;오기동
    • 한국세라믹학회지
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    • 제34권11호
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    • pp.1165-1172
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    • 1997
  • ZrB2 powders were prepared from a mixture of ZrO2, B2O3 and Mg by self-propagating high temperature synthesis method. The combustion product was successfully obtained from a mixture of ZrO2:B2O3:Mg=1:2:8.5 molar ratio. By-product, MgO was effectively removed by leaching with 1M HCl solution at 9$0^{\circ}C$ for over 5hours. After leaching, the Mg content was 0.86~1.42 wt%, and the mean particle size was 4.72${\mu}{\textrm}{m}$. The addition of 7.5 wt%(14Ni:1.0C) as a sintering aid greatly densified ZrB2 bodies compared with that of only Ni. The ZrB2 sintered bodies containing 7.5 wt%(14Ni:1.0C) was 94.3% of the theoretical density. In this case, ZrB2 existed as a major phase and had a bend strength of 300 MPa and a vickers hardness of 2000 kg/$\textrm{mm}^2$.

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Thermal Stability and Properties of Cu-$TiB_2$ Nanocomposites Prepared by Combustion Synthesis and Spark-plasma Sintering

  • Kwon, Dae-Hwan;Nguyen, Thuy Dang;Dudina, Dina;Kum, Jong-Won;Choi, Pyuck-Pa;Kim, Ji-Soon;Kwon, Young-Soon
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1203-1204
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    • 2006
  • Cu-$TiB_2$ nanocomposite powders were synthesized by combining high-energy ball-milling of Cu-Ti-B mixtures and subsequent self-propagating high temperature synthesis (SHS). Cu-40wt.%$TiB_2$ powders were produced by SHS reaction and ball-milled. The milled SHS powder was mixed with Cu powders by ball milling to produce Cu-2.5wt.%$TiB_2$ composites. $TiB_2$ particles less than 250nm were formed in the copper matrix after SHS-reaction. The releative density, electrical conductivity and hardness of specimens sintered at $650-750^{\circ}C$ were nearly 98%, 83%IACS and 71HRB, respectively. After heat treatment at 850 to $950^{\circ}C$ for 2 hours under Ar atmosphere, hardness was descedned by 15%. Our Cu-$TiB_2$ composite showed good thermal stability at eleveated temperature.

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