• 제목/요약/키워드: Self-hardening

검색결과 77건 처리시간 0.031초

머시닝센터 가공에서 Al2017의 표면거칠기 특성에 관한 실험적 연구 (An Experimental Study of Al2017 on Characteristics of the Surface Roughness in Machining Center Processing)

  • 김찬영
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.68-72
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    • 2012
  • Al2017 is typical Duralumin of self-hardening aluminum alloy. It is lightweight, formability and machinability so throughout the industries have widely used automobile, electronics, semiconductor and aircraft as material. A variety of CNC machine tool processing technology, scientific principles and experience have been studied in order to increase accuracy and productivity. Using a machining center is to constant amount of side step and cutting characteristics studied changing depth of cut, revolution per minute and feed rate.

Self-Alignment and Bonding of Microparts Using Adhesive Droplets

  • Sato, Kaiji;Lee, Keun-Uk;Nishimura, Masahiko;Okutsu, Kazutoshi
    • International Journal of Precision Engineering and Manufacturing
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    • 제8권2호
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    • pp.75-79
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    • 2007
  • This paper describes the self-alignment and bonding of microparts using adhesive surface tension to assemble microsystems in air. The alignment and bonding were tested experimentally using adhesive droplets, and the resulting performance was evaluated. The adhesive, which was inorganic and water-soluble before hardening, was diluted with water to a ratio of 10:1 so that its surface tension generated a sufficient restoring force for self-alignment. The experimental results showed that the average of the alignment errors obtained using the adhesive on $1.0\times1.0\times0.15-mm$ microparts was less than $2{\mu}m$ in the X and Y directions and 0.2 degrees in the e direction. These alignment errors were almost the same as those obtained using water. The use of a suitable adhesive had no negative effects on the alignment accuracy. The average tensile strength of the adhesive bond after self-alignment was $0.61N/mm^2$.

고로슬래그미분말을 혼입한 경화제 무첨가 에폭시수지 모르타르의 물리적 성질 및 자기치유 검토 (Investigation of Physical Properties and Self Healing of Hardener-Free Epoxy-Modified Mortars with GGBFS)

  • 조영국;김완기
    • 한국구조물진단유지관리공학회 논문집
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    • 제24권1호
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    • pp.80-87
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    • 2020
  • 본 연구는 고성능 폴리머 시멘트계 프리캐스트 제품의 개발 및 미세균열 발생 시 자기치유기능을 확보할 목적으로 경화제 무첨가 EMM의 물리적 성질을 검토하고, 그 물성에 영향을 끼치는 시멘트 매트릭스 내의 에폭시수지 경화도와 현미경을 통한 조직구조의 관찰과 함께 자기치유효과를 검토하였다. 그 결과, 경화제 무첨가 EMM의 폴리머 혼입에 의한 강도 개선 효과는 인장강도, 휨강도, 압축강도의 순으로 나타났다. 접착성은 콘크리트 피착체의 모세관 공극에 폴리머 필름의 형성에 기인한 투묘효과에 기인하여 크게 향상되었다. 투수저항성은 폴리머 결합재비 20% 및 고로슬래그 미분말 치환율 30%를 병용한 EMM에서 보통시멘트 모르타르 대비 97%의 감소율을 나타내 매우 우수하였다. 고로슬래그미분말, 팽창재 및 황산나트륨을 병용한 EMM의 균열 폭은 고로슬래그 치환율이 증가함에 따라 미미하게 감소하였으나, 고로슬래그미분말 치환율 20%에서 수중침지기간의 증가와 함께 서서히 균열부 자기폐색 효과를 관찰할 수 있었다.

자기충전성 고성능 콘크리트의 배합에 관한 연구 (A Study on the Mix Proportion of Self-Compacting High Performance Concrete)

  • 이승한;한형섭;이원기
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1998년도 가을 학술발표논문집(II)
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    • pp.269-274
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    • 1998
  • In this study, to increase fluidity and resistance of segregation of materials, the effect of each of the materials, which have effects on high performance concrete from investigating the properties of strength and drying shrinkage of high performance concrete made by the basic mix proportion used fly-ash and ground granulated blast-furnace slag after hardening, has been checked. According to the experimental results, fluidity on W/C = 34% was satisfied within slump-flow 65$\pm$ 5cm and U-type self-compactability difference 5cm. On the properties of strength, high performance concrete produced compressive strength over 400kg/$\textrm{cm}^2$ in 28days when powder was replaced by 40% of fly-ash and 60% of ground granulated blast-furnace slag. And compressive strength was taken over 600kg/$\textrm{cm}^2$ equal to non-replacement in 91days. Also, the length change of concrete with the addition of fly-ash was smaller than that without it. Therefore, it may be effective on the decrease of drying shrinkage volume.

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3차원 유한요소해에 기초한 Berkovich 압입 물성평가법 (A Berkovich Indentation Technique Based on 3D FEA solutions for Material Property Evaluation)

  • 김민수;현홍철;이경윤;이형일
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1-6
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    • 2008
  • Due to the self-similarity of Berkovich and conical indenters, different materials may show the same loaddepth curve for single indentation. In this study, we first compare the load-depth characteristics of conical and Berkovich indenters via finite element method. We also analyze the variation of load-depth curves with angle of Berkovich indenter, indentation parameters, and material properties. With numerical regressions of obtained data, we then propose dual-Berkovich indentation formulae for material property evaluation. The proposed approach provides the values of elastic modulus, yield strength and strain-hardening exponent and corresponding stress-strain curve with an average error of less than 3%. The method is valid for any elastic indenters made of tungsten carbide and diamond for instance.

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시멘트계 모르타르 매트릭스를 활용한 섬유복합재료 ECC(Engineered Cementitious Composite)의 설계와 시공 성능 (Design and Constructibility of an Engineered Cementitious Composite Produced with Cement-based Mortar Matrix and Synthetic Fibers)

  • 김윤용
    • Composites Research
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    • 제20권2호
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    • pp.21-26
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    • 2007
  • 이 논문은 합성섬유를 이용하여 포틀랜드 시멘트 모르타르를 보강한 복합재료인 ECC(Engineered Cementitious Composite)의 설계 과정과 건설현장에 이 복합재료를 적용할 수 있도록 시공성을 부여한 연구 내용을 정리하였다. 이 연구에서는 다양한 시공성, 즉 자기충전(self·consolidating)과 스프레이 시공성을 갖는 ECC를 제작하기 위하여 단계적인 재료 개발 방법론을 채택하였다. 우선 마이크로역학(micromechanics)과 안정상태균열이론(steady-state cracking theory)을 이용하여 골재와 섬유를 선정한 후, 굳기 전 재료의 레올로지를 제어하는 방법으로 시공성을 구현하였다. 여기서, 굳기 전 재료의 레올로지를 제어하기 위하여 화학첨가제(chemical admixtures)와 광물첨가재(mineral admixtures)의 양을 소량으로 조절하는 방법을 사용하였다. 이러한 방법을 활용함으로써 굳기 전에는 다양한 시공성을 나타내면서, 굳은 후에는 높은 연성(인장변형경화 거동)을 나타내는 실용적인 ECC 복합재료를 개발하였다.

고출력 다이오드 레이저를 이용한 프레스 전단금형의 경화특성 (Heat Treatment Characteristics of Press Blanking Die by Using High Power Diode Laser)

  • 황현태;소상우;황재현;김종도
    • 열처리공학회지
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    • 제23권5호
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    • pp.257-262
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    • 2010
  • Recently, metal molding has become essential not only for automobile parts, but also mass production, and has greatly influenced production costs as well as the quality of products. Its surface has been treated by carburizing, nitriding and induction hardening, but these existing treatments cause considerable deformation and increase the expense of postprocessing after treatment; furthermore, these treatments cannot be easily applied to parts that requiring the hardening of only a certain section. This is because the treatment cannot heat the material homogeneously, nor can it heat all of it. Laser surface treatment was developed to overcome these disadvantages, and, when the laser beam is irradiated on the surface and laser speed is appropriate, the laser focal position is rapidly heated and the thermal energy of surface penetrates the material after irradiation, finally imbuing it with a new mechanical characteristic by the process of self-quenching. This research estimates the material characteristic after efficient and functional surface treatment using HPDL, which is more efficient than the existing CW Nd:YAG laser heat source.

Effect of macro and micro fiber volume on the flexural performance of hybrid fiber reinforced SCC

  • Turk, Kazim;Kina, Ceren;Oztekin, Erol
    • Advances in concrete construction
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    • 제10권3호
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    • pp.257-269
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    • 2020
  • The aim of this study is to investigate the flexural performance of hybrid fiber reinforced self-compacting concrete (HFRSCC) having different ratio of micro and macro steel fiber. A total of five mixtures are prepared. In all mixtures, the sum of the steel fiber content is 1% and also water/binder ratio is kept constant. The amount of high range water reducer admixture (HRWRA) is arranged to satisfy the workability criteria of self-compacting concrete. Four-point bending test is carried out to analyze the flexural performance of the mixtures at 28 and 56 curing days. From the obtained load-deflection curves, the load carrying capacity, deflection and toughness values are investigated according to ASTM C1609, ASTM C1018 and JSCE standards. The mixtures containing higher ratio of macro steel fiber exhibit numerous micro-cracks and, thus, deflection-hardening response is observed. The mixture containing 1% micro steel fiber shows worst performance in the view of all flexural parameters. An improvement is observed in the aspect of toughness and load carrying capacity as the macro steel fiber content increases. The test results based on the standards are also compared taking account of abovementioned standards.

단면확대 보강 적용을 위한 콘크리트의 자기충전 성능 평가 (Evaluation of Self-Compaction Property of Section Enlargement Strengthening Concrete)

  • 황용하;양근혁;송금일;송진규
    • 한국건설순환자원학회논문집
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    • 제7권3호
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    • pp.235-242
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    • 2019
  • 이 연구의 목적은 단면확대 보강을 위해 개발된 폴리머와 초속경 시멘트를 혼입한 콘크리트의 자기 충전성 확보를 위한 배합상세 수정이다. 보강용 콘크리트의 자기충전성은 일본토목학회(JSCE 1999)와 유럽통합기준(EFNARC 2002)에서 제시된 자기충전 콘크리트의 굳기 전 물성시험 및 성능기준을 통해 평가하였다. 실험결과, 동일한 물-결합재 비에서 단위 결합재양을 증가(페이스트 부피비 증가)시키면, 점성이 증가 하지만, 단위수량도 증가하여 점성에 의한 유동성 저하는 없었다. 단면확대 보강용 콘크리트를 위해 개발된 결합재를 이용한 일반강도 콘크리트 배합 시 자기다짐 성능을 확보하기 위한 배합조건은 물-결합재비 38%에서 단위결합재양은 $430kg/m^3{\sim}470kg/m^3$, 잔골재율은 40%~46% 수준이 추천될 수 있었다.

Diverse Application of ECC Designed with Ground Granulated Blast Furnace Slag

  • Kim, Jeong-Su;Kim, Yun-Yong;Kim, Jin-Keun
    • International Journal of Concrete Structures and Materials
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    • 제1권1호
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    • pp.11-18
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    • 2007
  • In the recent design of high ductile engineered cementitious composites (ECC), optimizing both processing and mechanical properties for specific applications is critical. This study employs a method to develop useful ECC produced with slag particles (slag-ECC) in the field, which possesses different fluid properties to facilitate diverse types of processing (i.e., self-consolidating or spray processing). Control of rheological modulation was regarded as a key factor to allow the performance of the desired processing while retaining the ductile material properties. To control the rheological properties of the composite, the basic slag-ECC composition was initially obtained, determined based on micromechanics and steady-state cracking theory. The stability and consequent viscosity of the suspensions were then mediated by optimizing the dosage of the chemical and mineral admixtures. The rheological properties altered through this approach were revealed to be effective in obtaining ECC-hardened properties, represented by pseudo strain-hardening behavior in uniaxial tension, allowing the readily achievement of the desired function of the fresh ECC.