• 제목/요약/키워드: Self-hardening

검색결과 77건 처리시간 0.03초

강재의 레이저 표면경화 공정제어를 위한 경화층깊이의 실시간 측정에 관한 연구 (A study on in-process measurement of hardening depth for LASER surface hardening process control)

  • 우현구;박영준;조형석;한유희
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.252-257
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    • 1991
  • This paper proposed that the eddy-current measurement method can be used a means of in-process measuring the hardening depth in Laser surface treatment process. Also, this paper deal with the numerical analysis of magnetic flux distribution and experimental result of measurement. In Laser heat treatment process of steels, a thin layer of the substrate is rapidly heated to austenitizing temperature and subsequently cooled at a very fast rate due to the self-quenching by heat conduction into the bulk body, to produce a martensite structure which have low magnetic permeability. The eddy-current measurement method depends on the properties of material to be measured such as electric conductivity, magnetic permeability and geometry. In this paper, the hardening depth was measured by detecting relevant magnetic permeability changes caused by heat treatment of steels.

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온도에 따른 수중경화형 에폭시수지의 레올로지 특성 (The Properties of Rheology of Underwater-Hardening Epoxy Resin According to the Temperature)

  • 정은혜;강철;곽은구;배기선;이대경;김진만
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2006년도 춘계학술논문 발표대회 제6권1호
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    • pp.49-52
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    • 2006
  • Epoxy resin has less reaction shrinkage, has better water proofing and thermal resistance than other repairing materials, to it has been applied broadly to repair and finish buildings and infrastructures. Although the ambient temperature constructed is varied with the seasons and epoxy resin has to mix with appropriate hardener due to the non self-hardening, as the real construction of it, the ambient temperature is ignored and the blending ration of epoxy resin and hardener is fixed. Also, because of the hardening time is aimed to temperature condition and the tolerance of blending ratio, we investigated the variation of viscosity according to ambient temperatures and hardener ratios. As a results of study, we can select the economical blending ratio of the epoxy resin and hardener according to site situation.

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레이저 표면경화에서 경화깊이 예측 (Pridiction of Case Depth in Laser Beam Hardening)

  • 김재도;조종두;서정원;조용무
    • 한국정밀공학회지
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    • 제12권6호
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    • pp.87-95
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    • 1995
  • In order to predict the case depth and case width in laser transformation hardening, a finite element method was used to analyze the temperature distribution on the material. Laser hardening of the specimens of SM45C and STE11steels was experimented by using the continuous wave CO$_{2}$ laser with the various travel speeds and the defocused Gaussian beam mode. Phosphate coating was adopted on the surface of SM45C to increase the absorption of 10.6 .mu. m laser energy. Experimental data show good agreement with the theoretical predictions. The maximum possible case depth can be predicted for the given laser hardening conditions, such as laser power, and travel speed.

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레이저 표면경화공정에서 경화층깊이의 실시간 측정을 위한 와전류 전자기장의 이론적 해석 (A Numerical Analysis of Eddy-Current Electromagnetic Field for the In-Process Measurement of Case Depth in Laser Surface Hardening Processes)

  • 박영준;조형석;한유희
    • 대한기계학회논문집
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    • 제18권3호
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    • pp.529-539
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    • 1994
  • In laser heat treatment process of steels, the thin layer of substrate is rapidly heated to the austenitizing temperature and subsequently cooled at a very fast rate due to the self-quenching effect. Consequently, it is transformed to martensitic structure which has low magnetic permeability. This observation facilitates the use of a sensor measuring the change of electromagnetic field induced by the hardening layer. In this paper, the eddy-current electromagnetic field is analyzed by a finite element method. The purpose of this analysis is to investigate how the electrical impedance of the sensor's sensing coil varies with the change in permeability. To achieve this, a numerical model is formulated, taking into consideration the hardening depth, distance of the sensor from the hardened surface and the frequency driving the sensor. The results obtained by numerical simulation show that the eddy-current measurement method can feasibly be used to measure the changing hardening depth within the frequency range from 10 kHz to 50 kHz.

Synthesis and Properties of Self-hardening Calcium Phosphate Cemetns for Biological Application

  • Song, Tae-Woong;Kim, Han-Yeop
    • The Korean Journal of Ceramics
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    • 제3권2호
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    • pp.129-133
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    • 1997
  • Fine powder of $\alpha$-tricalcium phosphate, tetracalcium phosphate and dicalcium phosphate were mixed together to prepare self-setting cements which form hydroxyapatite, one of the well-known biocompatible materials, as the end of products of hydration. Hardening behaviour of the cements was examined at the temperature range of 37~$70^{\circ}C$ and 150~$250^{\circ}C$ under the normal and hydrothermal condition respectively. The conversion of cements into hydroxyapatite was significantly improved ast elevated temperature and the paste was strengtheed by interlocking of hydroxyapatite crystals, indicating that the strength is determined by microtexture rather the amount of conversion of cements into hydroxyapatite.

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칼슘계 경화촉진제를 사용한 프리캐스트 콘크리트의 수축특성에 관한 연구 (A study on the Shrinkage Properties of precast concrete using Calcium hardening accelerator)

  • 민태범;조인성;이한승
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2014년도 추계 학술논문 발표대회
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    • pp.44-45
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    • 2014
  • On this study, initial crack index was evaluated by performing FEM analysis to crack propagation from hydration heat for development of precast concrete. On the result, as increased the usage of hardening accelerator, initial compressive strength were improved and setting time also was shortened. Additionally, central temperature of concrete was increased, the reaching time for the highest temperature could be shortened. By the result to assess crack index, there was no problem about crack despite of growth of initial high hydration heating. This result guessed because of small size element when analyzed trough FEM, realization for mass concrete's crack index should be performed.

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자기충전용 ECC를 개발하기 위한 레올로지 특성에 관한 실험 (Rheological control to develop a self-consolidating ECC)

  • 김정수;이정한;김윤용;김진근
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2009년도 춘계 학술대회 제21권1호
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    • pp.539-540
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    • 2009
  • 이 연구에서는 레올로지 제어를 이용하여 자기충전용 ECC(Engineered Cementitious Composite)를 개발하는데 그 목적을 두었으며, 레올로지 제어를 위하여 시멘트 페이스트에 대한 시멘트와 혼화제(감수제, 증점제)의 흡착정도를 평가하였고, 모르타르에 대하여 자기충전성과 유동특성을 평가하였다.

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석탄회의 자경성에 따른 공학적 특성연구 (The Study on the Engineering Characteristics by Self-Hardening of Coal Ash)

  • 정혁상;신웅기;김지원;천병식
    • 한국지반공학회:학술대회논문집
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    • 한국지반공학회 2010년도 추계 학술발표회 2차
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    • pp.81-87
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    • 2010
  • As enormous construction projects of land development are carried out around Korea, useful construction materials are needed to perform the construction projects. However, there are no more enough of fill and reclamation materials in our country. That is why the coal ash is expected to be utilized as an alternative material. Since the coal ash has the characteristics of a pozzolan and a selfhardening material, it is adjudged that coal ash has a great possibility to be used as a fill and reclamation material. In this study, grain size analysis, Atterberg limit test, and specific gravity test were performed to examine the physical characteristics of the coal ash about a self-hardening material before utilizing the coal ash in the construction. Compaction test, unconfined compression test were conducted to investigate the engineering characteristics according to mixture ratios of fly ash and bottom ash. As a result of the tests, it was confirmed that the mixing ratio 1:1 of fly ash and bottom ash is the most effective to use as a fill and reclamation material. If the mixture of coal ash is used as a backfill material with light weight around structure, it is expected to play a significant role in reducing earth pressure on the back of the structure. As described above, the coal ash should be considered as an alternative material of fill and reclamation materials since the result of the tests indicates that the coal ash is suitable to a useful material on the construction design.

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CW Nd:YAG 레이저를 이용한 중탄소강의 열처리특성 (Heat treatment characteristics of medium carbon steel by CW Nd:YAG Laser)

  • 신호준;유영태;안동규;임기건
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.438-443
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    • 2005
  • Laser surface hardening is an effective technique used to improve the tribological properties and also to increase the service life of automobile components such as camshafts, crankshatfs, lorry brake drums and gears. High power CO2 lasers and Nd:YAG lasers are employed for localized hardening of materials and hence are of potential application in the automobile industries. The heat is conducted rapidly into the bulk of the specimen causing self-quenching to occur and the formation of martensitic structure. In this investigation, the microstructure features occurring in Nd:YAG laser hardening SM45C steel are discussed with the use of optical microscopic and scanning electron microscopic analysis. Moreover, This paper describes the optimism of the processing parameters for maximum hardened depth of SM45C steel specimens of 3mm thickness by using CW Nd:YAG laser. Travel speed was varied from 0.6m/min to 1.0m/min. The maximum hardness and case depth fo SM45C steel are 780Hv and 0.4mm by laser hardening.

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연속파형 Nd:YAG 레이저를 이용한 SCM4강의 표면경화에 관한 연구 (A Study on the Surface Hardening of SCM4 Steel Using a Continuous Wave Nd:YAG Laser)

  • 나기대;신병헌;신호준;유영태
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.24-32
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    • 2007
  • Laser surface hardening is beneficially used for surface treatment of structural steel. Due to very rapid heating and cooling rates, structural low-alloy steel(SCM4) can be hardened as self quenching. The aim of this research project is to improve the influence of the process laser parameters: laser power, spot size, surface roughness, and traverse speed. The laser beam is allowed to scan on the surface of the workpiece at the constant power(1095W), varying the traverse speed at 0.3m/min, 0.5m/min and 0.8m/min. The optical lens with the elliptical profile is designed to obtain a wide surface hardening area with uniform hardness. From the results of the experiment, it has been shown that the stable hardness is about 600$\sim$700Hv, when the laser power, focal position and the traverse speed are P=1095W, z=0mm and v=0.3m/min.