• 제목/요약/키워드: Segregation effect

검색결과 233건 처리시간 0.028초

비대칭 다단 두께 변화를 고려한 결정입 제어 반용융 알루미늄 소재의 캐스팅에서 사출속도가 액상편석에 미치는 영향 (The Effect of Injection Velocity on Liquid Segregation of Grain Controlled Rheological Material Considering Asymmetry Multi Thickness Variation)

  • 서판기;정용식;강충길
    • 소성∙가공
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    • 제14권4호
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    • pp.338-350
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    • 2005
  • Recently, in the field of automobile industry, to solve the problem of reducing the weight of automobile for the improvement of fuel efficiency and the protection of environment, the aluminum alloy parts have been substituted for the steel parts. However, the aluminum alloy does not have as good mechanical property as the steel part. To improve the mechanical property, the semi-solid die casting process is performed to make automobile parts. In the fabrication of semisolid material the control of the liquid segregation is very important to improve the material properties of aluminum alloy. In the present paper we examine the influence of the liquid segregation by the injection conditions in the semi-solid die casting has been investigated.

박막 성형품의 반응고 성형공정 (Semi-Solid Forming Process of Thin Products)

  • 서판기;정용식;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.60-63
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    • 2003
  • Semi-solid forming is the process of stirring alloy during solidification, making the mixture of liquid and solid, solidifying it, reheating it to the solid-liquid coexistent temperature, and then injecting this semi solid slurry into dies. In the semi-solid die casting process, it is very important to find out the correlation of injection condition, microstructure and mechanical properties. Especially, an improper injection condition is the main cause of liquid segregation and non-homogeneous mechanical properties due to the difference of solid fraction according to the position of the products. To ensure the database requisite to the semi-solid die casting product, it is essential to acquire the mechanical properties considering liquid segregation to the injection condition. In this study, the effect of injection condition on liquid segregation, formability, microstructure and mechanical properties in a thin product was investigated.

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알루미늄 소재의 레오로지 직접단조공정에서 가압력이 액상 편석에 미치는 영향 (The Effect of Pressure on Liquid Segregation in Direct Rheo-Forging Process of Aluminum Alloys)

  • 오세웅;배정운;강충길
    • 소성∙가공
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    • 제16권3호
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    • pp.178-186
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    • 2007
  • Rheo-forging process of aluminum alloy is suitable for large parts of net shape without defects and excellent mechanical properties in comparison with conventional die casting and forging process. To control the microstructure of the product with high mechanical properties in rheo-forming, solid fraction is required to prevent porosity and liquid segregation. Therefore, in rheo-forging process, die shape, pressure type and solid fraction are very important parameters. The defects such as porosity, liquid segregation and unfitting phenomena occur during rheo-forging process. To prevent these defects, mechanical properties and microstructure analysis of samples versus the change of pressure are carried out and the problem and its solutions are proposed. Also, the mechanical properties versus various pressures were compared with and without heat treatment. The alloys used for rheo-forming are A356 and 2024 aluminum alloy. The rheology material is fabricated by electromagnetic process with controlling current and stirring time.

중심 편석층이 있는 극후판 박스-칼럼의 대입열 코너이음 용접시 그루브 형상의 영향 (Effect of the Groove Shape of Ultra Thick Box-Column with Center Segregation under High Heat Input for Corner Welding)

  • 최원규;이종봉;권영두;구남서
    • 한국해양공학회지
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    • 제16권2호
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    • pp.72-79
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    • 2002
  • In this study, time-dependent distributions of temperature and stresses, in the box-column welded from ultra thick plates with center segregation, has been analyzed by the commercial finite element package SYSWELD+, for several types and angles of groove. The major points of investigation are the optimum type and angle of groove that minimize weld stress specially at the center segregation, as well as temperature distribution, residual stresses and changes in the mechanical properties. The results can be summarized as follows; 1) Generally the thermal cycle at the root of groove exhibits relatively rapid cooling pattern, however, most of the other part weldment have a slow cooling pattern in all groove types. 2) Most of the micro-structures of weldment are composed of ferrite and pearlite, meanwhile we could find martensite and bainite locally a the root of the groove. 3) Optimum groove type for high heat input welding of box-column corner is a double groove type, and the optimum angle for the groove is 30~$45^{\circ}$ that minimize deformation and weld stress at the center segregation.

Novel Synthesis and Nanocharacterization of Graphene and Related 2D Nanomaterials Formed by Surface Segregation

  • Fujita, Daisuke
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2015년도 제49회 하계 정기학술대회 초록집
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    • pp.60-60
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    • 2015
  • Nanosheets of graphene and related 2D materials have attracted much attention due to excellent physical, chemical and mechanical properties. Single-layer graphene (SLG) was first synthesized by Blakely et al in 1974 [1]. Following his achievements, we initiated the growth and characterization of graphene and h-BN on metal substrates using surface segregation and precipitation in 1980s [2,3]. There are three important steps for nanosheet growth; surface segregation of dopants, surface reaction for monolayer phase, and subsequent 3-D growth (surface precipitation). Surface phase transition was clearly demonstrated on C-doped Ni(111) by in situ XPS at elevated temperatures [4]. The growth mode was clarified by inelastic background analysis [5]. The surface segregation approach has been applied to C-doped Pt(111) and Pd(111), and controllable growth of SLG has been demonstrated successfully [6]. Recently we proposed a promising method for producing SLG fully covering an entire substrate using Ni films deposited on graphite substrates [7]. A universal method for layer counting has been proposed [8]. In this paper, we will focus on the effect of competitive surface-site occupation between carbon and other surface-active impurities on the graphene growth. It is known that S is a typical impurity of metals and the most surface-active element. The surface sites shall be occupied by S through surface segregation. In the case of Ni(110), it is confirmed by AES and STM that the available surface sites is nearly occupied by S with a centered $2{\times}2$ arrangement. When Ni(110) is doped with C, surface segregation of C may be interfered by surface active elements like S. In this case, nanoscopic characterization has discovered a preferred directional growth of SLG, exhibiting a square-like shape (Fig. 1). Also the detailed characterization methodologies for graphene and h-BN nanosheets, including AFM, STM, KPFM, AES, HIM and XPS shall be discussed.

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재료분리 평가정수(EIS)에 의한 재료분리 평가법의 제안 (Suggestion of Segregation Evaluation Method based on Evaluation Index for Segregation(EIS))

  • 한천구;김기철;박병관
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2008년도 추계 학술발표회 제20권2호
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    • pp.923-926
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    • 2008
  • 국내 외에서는 건축물들이 고유동 및 고성능 콘크리트의 사용량이 증가되고 있는 추세이다. 그러나 고유동 고성능 콘크리트는 유동성 향상을 위해 고성능 감수제를 다량으로 사용할 경우 유동성은 향상되었을 망정 재료분리가 발생하여 콘크리트 구조물에 악영향을 미치게 된다. 이러한 콘크리트의 재료분리 저항성을 판정하기 위한 방법으로 육안관찰, 굵은골재 씻기 시험, L Flow 철근사이의 통과성 시험, 점성측정에 의한 방법 등이 있는데, 이 같은 방법들은 매우 복잡하고 번거로우므로 실무적용에는 어려움이 있다. 그러므로 콘크리트의 재료분리 저항성을 보다 손쉬운 방법으로 평가하기 위한 방법으로 슬럼프플로우치를 슬럼프치로 나눈 EIS를 제안하기 위하여 기존 참고자료를 바탕으로 분석하였다. 그 결과 고유동 콘크리트의 경우 시방적 규정으로 재료분리 여부를 관리할 경우에는 EIS 값을 2.5 이하로 규정하면 타당할 것으로 사료되고, 성능적으로 EIS를 규정할 경우에는 1등급 2,2 이하, 2등급 2.2$\sim$2.4, 3등급 2.4$\sim$2.6, 2.6 이상은 재료분리로 관리하면 합리적일 것으로 사료된다.

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모 수은취급사업장의 작업환경 개선 및 근로자 작업전환 효과에 관한 연구 (A Study on the Effect of Improvement in Work Environment and of Segregation in a Fluorescent Lamp Manufacturing Factory)

  • 장성훈;김광종
    • Journal of Preventive Medicine and Public Health
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    • 제22권4호
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    • pp.474-479
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    • 1989
  • This research was conducted to evaluate the effect of improvement in work environment and of segregation in a fluorescent lamp manufacturing factory. Among the total of 80 workers, 8 workers whose mercury concentration in urine reached a hazardous level ($200-299{\mu}g/l$) were moved to mercury free workplace. The follow-up examination for their mercury concentration in urine was done three times ; on May 3, 1988, September 1, 1988 and April 3, 1989. The results were as follows : 1. Mercury concentration in the air was reduced from 0.140 to 0.107 $mg/m^3$ in 4 months, and to $0.087mg/m^3$ in one year after environmental improvement in workplace. However the level still exceeded the Threshold Limit Value. 2. The geometric mean of urinary mercury concentration among 80 workers was $173.0{\mu}g/l\;(5.1{\sim}458.6{\mu}g/l$). The distribution of workers according to urinary mercury concentration showed that 9 workers (11.2%) were above the mercury poisoning level ($300{\mu}g/l$), 24 workers (30.0%) were $200-299{\mu}g/l$, 35 workers (43.8%) were $50-199{\mu}g/l$, and 12 workers (15.0%) were below 50 ${\mu}g/l$. 3. Among the 24 workers whose urinary mercury concentration was 200-299 $50-199{\mu}g/l$, 8 were able to be followed up. Their mean urinary mercury concentration before segregation was $244.9{\mu}g/l$, but decreased to $151.4{\mu}g/l$ in four months, $128.8{\mu}g/l$ in six months, and $46.8{\mu}g/l$ in one year after segregation.

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Effects of Sulfur Segregation on Tertiary Recrystallization Kinetics in Thin-gauged 3% Si-Fe Electrical Strip

  • Chai, K.H.;Na, J.G.;Heo, N.H.;Kim, J.C.;Lee, S.R.;Woo, J.S.
    • Journal of Magnetics
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    • 제4권1호
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    • pp.5-9
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    • 1999
  • Effect of sulfur segregation on tertiary recrystallization and magnetic induction during final annealing was investigated in a 3% Si-Fe electrical strip containing 6 ppm(LS) and 15 ppm(HS) sulfur. During final annealing, Auger peak height of segregated sulfur on the surface of the strips reached a maximum, and then decreased to low level with increasing annealing time, which is attributed to sulfur segregation and evaporation. The magnetic induction of the thin-gauged 3% Si strip was inversely proportional to the Auger peak height of segregated sulfur on the surface. The overall profile for surface segregation of sulfur and B10 was observed, irrespective of sulfur content in Si-Fe strips, but the peaks of LS strips appeared earlier than those of HS strips. The grain growth rate of the LS strips during final annealing was faster than that of the HS strips, which may be attributed to the pinning effects of segregated sulfur. With increasing final annealing temperature, B10 value increased rapidly and the saturation level in B10 increased.

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Evaluation of Mixing Conditions for the Production of Optimized High Flowing Concrete

  • Kim, Sang-Chel
    • KCI Concrete Journal
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    • 제11권3호
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    • pp.79-88
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    • 1999
  • Most difficulties of inducing high fluidity on the concrete mixing design with a strength range of 210 to 240kg/$\textrm{cm}^2$ result from the segregation of aggregates due to the shortage of cementitious binders. To solve the problem, this study concentrated on finding the optimized amount of binder material which does not affect the concrete strength and is also economical. Also there were studies on the use of intermediate sized aggregates to avoid the gap-grading between coarse and fine aggregates so that the material segregation in high flowing concrete was and minimalized the fluidity and penetration capacity of the reinforcing bars was enhanced. Throughout the parametric study with respect to water/binder ratio. superplasticizer. replaceable mineral admixture, the size of coarse aggregate and mixing methods, the effect of each constituent on the characteristics of high flowing concrete could be observed. As a result or partially using stone powder or an intermediate class of aggregate (max. diameter 13mm) . it was fund that the fluidity of concrete significantly increased without material segregation and any change of compressive strengths. It was also proved in this study that proper mixing time and speed are significant factors influence the performence of high flowing concrete.

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반용융 단조금형의 Gate 형상이 성형성에 미치는 영향 (The Effect of Gate Shape for Semi-Solid Forging Die on the Filling Limitation)

  • 손영익;강충길
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.178-184
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    • 2000
  • To obtain high quality component with thixoforming process, it is important that the homegeneous distribution of solid particles without liquid segregation. In closed-die semi-solid forging process, liquid segregation is strongly affected by injection velocity than any other process variables because the material has to travel relatively long distance to fill the cavity through a narrow gate before solidification begins. The optimal injection velocity and die temperature were investigated to fabricate near-net-shape compressor component called Al frame.

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