• 제목/요약/키워드: Screw thread

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Characteristics Evaluation of Process Parameters for Improvement the Precision of Thread ]tolling in Lead Screw (Lead Screw 전조 정밀도 향상을 위한 성형인자의 특성평가)

  • 김광호;김동환;고대철;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.312-315
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    • 2002
  • This paper summarizes the results of a numerical study conducted to analyze the effect of selected process parameters on material flow and thread profile in thread rolling of large diameter blanks. Based on the previous work where a plane strain mode was found to provide a reasonable approximation of the thread rolling process, the effect of varying thread form, friction factor, flow stress, and blank diameter on effective strain and thread height was analyzed using the finite element code DEFORM. This study show that effective strain for flank angle, that blank diameter had important effect on the as-rolled thread while flow stress, friction factor, and crest round of dies had significant impact on effective strain at the thread root and crest and load of thread rolling. While the rate of strain harding was found to have an effect on the crest profile, the results indicate that it is the primary factor responsible for seam formation in rolled threads.

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A Study on the development of the CAD System for screw Thread Gauge (나사용 한계게이지의 CAD 시스템 개발에 관한 연구)

  • 이광길
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.94-99
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    • 1998
  • The CAD system which enables to design and draw the screw thread gauges was developed and constructed. This system was proposed based on Visual C++ Version 5.0. Even beginner can get drawings as well as concerned data for the manufacturing of screw thread limit gauges by selecting the input data. This system was constructed from relevant standards and regulations (based on the Korean Standard and referred to ISO and JIS), handbooks and textbooks. The system shall provide more powerful and user friendly tool for design and drawing for screw thread gauges such as metric fine and coarse threads, unified fine and coarse threads, Parallel and taper pipe threads. The results of this system are proved to be in good agreement with concerned standards and regulations.

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A Study on the development of the CAD System for Screw Thread Gauge (나사용 한계게이지의 CAD화에 관한 연구)

  • Lee, Dong-Ju;Lee, Kwang-Gil
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.85-91
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    • 1998
  • The CAD system which enables to design and draw the screw thread gauges was developed and constructed. This system was proposed based on Visual C++ Version 5.0. Even beginners can get drawings as well as concerned data for the manufacturing of screw thread limit gauges by selecting the input data. This system was constructed form relevant standards and regulations and was developed based on the Korean Standard and referred to ISO, JIS, handbooks and textbooks. This system shall provide more powerful and user friendly tool for design and drawing for screw thread gauges such as metric fine and coarse threads, unified fine and coarse threads, parallel and taper pipe threads. The results of this system are proved to be in good agreement with concerned standards and regulations.

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THREE-DIMENTIONAL FINITE ELEMENT ANALYSIS OF STRESS DISTRIBUTION FOR DIFFERENT IMPLANT THREAD SLOPE (임플랜트 나사선 경사각이 치조골 응력 분포에 미치는 영향)

  • Seo, Young-Hun;Vang, Mong-Sook;Yang, Hong-So;Park, Sang-Won;Park, Ha-Ok;Lim, Hyun-Pil
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.4
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    • pp.482-491
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    • 2007
  • Statement of problem: The screws of dental implant, having various thread types, can be categorized into different classes by their geometrical form, and each type transmits dissimilar amount and form of stress to alveolar bone. Purpose: The purpose of this study was to find an inclination angle of the screw thread that is favorable in distributing the stresses to alveolar bone. Material and methods: In this study, We used three dimensional finite element analysis with modeling having three types of thread inclination angles and fixed pitch-0.8 mm (single thread type with $3.8^{\circ}$ inclination, double thread type with $7.7^{\circ}$ inclination, triple thread type with $11.5^{\circ}$ inclination). Results: The results obtained from this study were as follows; 1. When the number of thread increased, the amount of Von-Mises stress was reduced since the generated stress was effectively distributed. 2. Since the maximum principal stress affects on the alveolar bone can influence deeply on the longevity of the implants when comparing the magnitude of the maximum principal stress double thread had least amount of stress. This shows that the double thread screw gave best result. Conclusion: In conclusion, double, and triple thread screws were found to be more effective on distribution of the stress than the single thread screws. But, increasing in the thread inclination angle such as triple thread screw relate on the magnitude of the maximum principal stress affecting on the alveolar bone can become problematic. Thus, effective combination of thread number and thread inclination angle can help prolonging the longevity of implant.

A Study on the Evalution of Rotational and Linear Movement Error in Thread Grinder (나사연삭기 회전전달 및 테이블 이송오차 평가에 관한 연구)

  • Park, Cheol-U;Yoon, Yeong-Sik;Lee, Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.1
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    • pp.45-52
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    • 1996
  • It is one of the important causes that the precision of the thread grinder decide the machining errors of the ball screw. The approach described in this study demonstrates how the dominant causes of the inaccuracies in thread grinding system can be determined. To evaluate the machining error of thread grinder, rotary encoder is allocated to spindle shaft and master screw for measuring the rotational transfer error between spindle shaft and master screw and the laser measuring system is used for checking the movement error.

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The Efficacy of Newly Designed Screw for Prevention of the Screw Breakage in Syndesmosis Fixation: Biomechanical Study (나사 파단 예방을 위해 새로 디자인한 경비 인대 결합 나사의 효용성: 생역학 연구)

  • Lee, Dong-Oh;Song, Sang-Heon
    • Journal of Korean Foot and Ankle Society
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    • v.24 no.2
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    • pp.94-97
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    • 2020
  • Purpose: Fatigue breakage of cortical screws sometimes occurs after syndesmosis fixation, regardless of the period of screw retention. This study compared the fatigue strength of a novel screw design to conventional cortical screws in the fixed state of syndesmosis. Materials and Methods: Twelve sawbone models were tested mechanically to determine the fatigue strength of three screw designs. The first group was composed of cortical screws, while the second and third groups were newly-designed screws. The second group was composed of screws with a 2.4-mm diameter thread-free portion of the mid-shank while the third group had a 2.0-mm diameter thread-free mid-shank. A 400 N load was applied repetitively to a fibula model and the number of cycles until screw failure was recorded. Four screws from each group were tested, giving a total of 12 fatigue tests. Results: The average cycles until screw failure for groups 1, 2, and 3 were 8,134, 63,186, and 2,581, respectively. The second group showed the highest fatigue strength (p=0.018). The other two screw designs showed similar fatigue strength (p=0.401). Conclusion: New screw designs with a thread-free portion in the mid-shank could reduce the occurrence of fatigue breakage after syndesmosis fixation.

A Study on the Clamping Improvement of Precision Screws according to the Materials and Thread Changes (소재와 나사산 변화에 따른 정밀나사의 체결력 향상에 관한 연구)

  • Hwang, Woo Chae;Ra, Seung Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.6
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    • pp.503-507
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    • 2015
  • In this study, we compare the performance of the screw through the Clamping force of the test materials to change shape and structure, one of the ways to maintain and improve the engaging force to cope with the miniaturization of the fastener threads are further thinner and lighter precision way that can improve the fastening force of the screw results were as follows. The clamping force according to the materials was $7.57N{\cdot}cm$ in SUS XM7 and SWCH18A was $5.97N{\cdot}cm$. This result was to be found to average 13.5% high in the Clamping force of SUS XM7 materials. In the case of the clamping force of the screw thread shape change, the clamping force of symmetrical and asymmetrical thread was $6.78N{\cdot}cm$ and $7.57N{\cdot}cm$. The clamping force of the asymmetrical thread showed an average high of 11.6%.

Investigation into Thread Rolling Characteristics of Subminiature Screws According to Thread Shapes (나사산 형상에 따른 초소형 나사 전조공정의 성형특성 고찰)

  • Lee, Ji Eun;Kim, Jong Bong;Park, Keun;Ra, Seung Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.11
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    • pp.971-978
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    • 2016
  • Recent trends in miniaturization and lightness in portable electronics parts have driven developments in subminiature screws. This study aims to investigate the thread rolling process of a subminiature screw with an outer diameter and pitch of 1.0 and 0.25 mm, respectively. Finite element (FE) analyses were performed for the thread rolling process of symmetric and asymmetric screw threads. Through FE analyses, various process parameters, such as the horizontal and vertical die gap and the rolling stroke, were investigated in terms of the forming accuracy. The material flow characteristics in the thread rolling process of the symmetric and asymmetric screws were also discussed, and the relevant process parameters were determined accordingly. These simulation results were then reflected on real thread rolling processes, from which the symmetric and asymmetric screws could be formed successfully with allowable dimensional accuracy.

Effects of Screw Diameter and Thread Shape on the Strength of Transpedicular Screw Fixation in Posterior Spinal Fusion (후방 척추고정술에서 척추경 나사못의 크기와 형태가 척추 고정력에 미치는 영향에 대한 연구)

  • Mun, Mu-S.;Ryu, Jei-C.;Yoo, Myung-C.;Kim, Ki-T.
    • Proceedings of the KOSOMBE Conference
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    • v.1995 no.05
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    • pp.23-26
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    • 1995
  • The objectives of the present study are 1)to find the effect of the diameter of transpedicular screws on their fixational strength in pedicles under static pull-out loading, 2)to determine the biomechanical correlation between the pedicle diameter and the screw diameter, and 3)to find the effects of other factors in the screw design, such as materials, screw pitch, thread height and shape on their fixational strength. Biomechanical tests (Test I) were performed to evaluate the effect of the screw diameter on pull-out strength by using 60 porcine pedicls and six groups of custom-made pedicle screws with different diameters (the major and the minor diameter of the screws used in the testing varied from 4mm upto 9mm and from 3mm upto 8mm, respectively) while all other factors (materials, screw pitch, thread height and shape etc.) were fixed. In Test II, by using 61 porcine pedicles, the relationship between the ratio of the pedicle diameter and the screw diameter(=aspect ratio) of the custum-made screw and the pull-out strength of the screw was investigated. Test III was performed with 94 porcine pedicles and 8 different types of the commercial screws from 6 major productors in order to determine the effect of the screw diameter, pitch and the thread shape on the pull-out strength of the screw, respectively. The results of Test I showed that the axial pull-out resistance of the screw could be increased prportionaly to the screw diameter(P<0.05). But this increase in the pull-out resistance did not found when the screws of 4mm or 9mm in the diameter were employed. It was found from the results of Test II that the screws had its maximum pull-out resistant force when the aspect ratio ranging 40 - 69% (P<0.05). based on the results for the major diameter against the minor diameter of screw, the maximal pull-out resistance was found at 60-65% (P<0.05). According to these biomechanical testing results, it seems that the screw with a moderately large pitch is more desirable and the buttress-shaped screw can provide stronger fixation than the V-shape one can, if other designal factor and conditions were fixed.

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