• 한국산학기술학회논문지
• /
• 제21권2호
• /
• pp.195-204
• /
• 2020

본 연구에서는 띠톱기계의 서로 다른 톱 절삭 상태에서, 최적의 톱 절삭력 및 최적의 컨트롤러 파라미터가 어떻게 설정 되는지에 대한 문제를 해결하기 위한 연구를 진행하였다. 이를 위해 띠톱 기계의 톱 절삭 시스템의 수학적 모형을 수립하고, 전통적인 PID 제어 방법과 톱 절삭력의 폐회로(closed-loop)제어에 대하여 병행하여 깊게 연구함으로써, 주 모터의 동력, 띠톱기계의 동적특성 및 톱날 강도 등의 컨트롤러 파라미터 및 톱 절삭 부하가 제어 성능에 대한 규칙을 발견하여, 톱 절삭 너비와 컨트롤러 파라미터(비례계수 K_p)의 관계, 톱 절삭력의 설정값의 관계를 얻어, 일종의 띠톱 기계의 스마트 톱 절삭 제어를 갖는 시스템 방안을 제기하였다. 연구 결과에 따르면 홈 절단면의 절삭 재료를 톱 절삭 시 스마트 톱 절삭 시스템의 톱 절삭 효율이 기존 톱 절삭 시스템보다 18.1㎠/min(48%) 향상 되였으며, 이 방안이 뛰어난 제어 효과를 가지고 있음을 보여 주었다.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 2003년도 ICCAS
• /
• pp.2713-2718
• /
• 2003

Some of manufacturing tasks such as sawing task often requires continuous impulsive motion. In case of sawing task, such impulsive motions can be observed between the teeth of the saw and the object. The amount of the external impulse exerted on the object has been treated as an important control parameter. The purpose of this work is to introduce a new concept of an effective mass in sawing task and to suggest an external impulse model in sawing task. A normalized impulse ellipsoid reflecting the velocity direction is employed to visualize the impact geometry. Experiments are performed for soft and hard workpieces to justify the external impulse model in the sawing task. It is demonstrated through simulation and experiment that the proposed external impulse model is effective to characterize the impact property.

• Journal of the Korean Wood Science and Technology
• /
• 제13권3호
• /
• pp.41-48
• /
• 1985

In near future about 500,000 hectares of Japanese larch and pitch pine need thinning to improve crop-tree spacing and reasonable species composition in Korea. Although thinned trees show very little high quality wood, in fact, all the sawed products are suitable for construction and farming materials. Studies on the utilization of thinned small-diameter trees have been implemented in order to increase lumber yield and display the skeleton of farm buildings. The results obtained in this study were summarized as follows: 1. According to Korean Conifers Log Grading System, log grade 3 was 87.4 percent in Japanese larch bolts and 95.8 percent in pitch pine bolts from thinned trees. The ability to identify defects was essential for grading logs. 2. Cutting diagrams of sawing were developed for 1-sided sawing, 2-sided sawing and 3-sided sawing by small end diameter class of bolt and cutting sizes also were found to use effectively lumber with wane. 3. Lumber recovery of Pitch pine was a little higher than that of Japanese larch. The maximum lumber yields of pitch pine by sawing patterns were 87.2 percent for 1-sided sawing, 80.8 percent for 2-sided sawing an 64.1 percent for 3-sided sawing, up yield compared with 58.1 percent for 4-sided sawing. The lumber yield of 1, 2 and 3-sided sawing significantly was higher value than that of 4-sided sawing. 4. Lumber was inspected and graded. Lumber quality of diameter class 12cm was a little better than that of diameter class 8cm, but 90 percent of lumber in diameter c1ass 16cm fell into grade 3. The lumber grade was classified by Korean standard grades of confiers lumber. 5. Lumber from 1, 2 and 3-sided sawing was used to build the skeleton of a farm house ($53m^2$) and greenhouse ($60m^2$) in order to display more efficient use of small diameter trees from thinning 6. Total volume of timber for building a farm house was $8.1m^3$ of imported timber. Timber of $7m^3$, 70 percent of total volume would be substituted imported timber for domestic timber.

• 대한전기학회논문지:전력기술부문A
• /
• 제48권4호
• /
• pp.452-460
• /
• 1999

Sawing experiments using a two-arm system have been performed in this work. The two-arm system under consideration of two kinematically-nonidentical arms. A passive joint is inserted at the end-point of one robot in order to increase the mobility up to the motion degree required for sawing tasks. A hybrid control algorithm for control of the two-arm system is designed. We experimentally show that the performance of the velocity and force response are satisfactory, and that one additional passive joint not only prevents the system from unwanted yaw motion in the sawing task, but also allows an unwanted pitch motion to be notably reduced by an internal load control. To show the general applicability of the proposed algorithms, we perform experimentation under several different conditions for saw, such as three saw blades, two sawing speeds, and two vertical forces.

• Current Photovoltaic Research
• /
• 제6권1호
• /
• pp.27-30
• /
• 2018

The dependency of the electrical characteristics of silicon solar-cells on the depth of damaged layer induced by wire-sawing process was investigated. To compare cell efficiency with residual sawing damage, silicon solar-cells were fabricated by using as-sawn wafers having different depth of saw damage without any damaged etching process. The damaged layer induced by wire-sawing process in silicon bulk intensely influenced the value of fill factor on solar cells, degrading fill factor to 57.20%. In addition, the photovoltaic characteristics of solar cells applying texturing process shows that although the initial depth of saw-damage induced by wire-sawing process was different, the value of short-circuit current, fill-factor, and power-conversion-efficiency have an almost same, showing ~17.4% of cell efficiency. It indicated that the degradation of solar-cell efficiency induced by wire-sawing process could be prevented by eliminating all damaged layer through sufficient pyramid-surface texturing process.

• 한국정밀공학회지
• /
• 제13권6호
• /
• pp.145-151
• /
• 1996

In sawing operation of cubic zirconia, the performance of diamond cutter blade is very dependent on the blade variables. This investigation presents experimental results which show the effects of the blade variables such as concentration, grain size of diamond, types of diamond abrasives, and bond materials on the behavior of the blades. Based on the experimental results an optimum blade condition for the sawing of cubic zirconia was recommended.

• 한국결정성장학회지
• /
• 제12권6호
• /
• pp.317-322
• /
• 2002

Round brilliant cut와 cushion barion cut, marquise cut에 대한 sawing 방법에 대해 연구하였다. 연마작업시 발생하는 소모율을 파악하고 그에 따른 문제점들을 해결할 수 있었다. Sawing technique에 대한 연구를 통하여 소모율을 round brilliant cut는 2.5 %, cushion barion cut는 2.5 %, marquise cut는 5.5 %로 감소시킬 수 있었다.

• 한국산학기술학회논문지
• /
• 제20권12호
• /
• pp.390-397
• /
• 2019

현대 제조 공업이 고효율, 고정밀도와 경제적인 방향으로 발전 하면서 금속을 절단하는 띠톱 기계는 이미 철강, 기계, 자동차, 조선, 석유, 광산, 항공 우주 등 다양한 영역에서 광범위 하게 활용 되고 있다. 하지만 기존의 띠톱 기계들은 경험적으로 설계 되어져 왔으며 따라서 낮은 수명, 톱질 동작 상태에서 낮은 정밀도 및 저효율을 문제와 높은 제조원가 문제를 가지고 있다. 본 논문에서는 띠톱의 역학적 해석을 통해 띠톱 톱대의 설계 파라미터를 개선하는 방법을 제시 하였다. 실제로 빈번하게 사용 되고 있는 띠톱 기계를 모델링 하여 응력 분석, 피로해석을 시행 하였으며 이에 따라 톱대의 상세한 설계 파라미터를 도출 하였다. 그 결과 피로 강도가 피로 요구 사항을 만족 시키고 띠톱 기계의 정밀도와 효율이 크게 향상 되는 것을 확인할 수 있었다.

• 마이크로전자및패키징학회지
• /
• 제10권4호
• /
• pp.53-60
• /
• 2003

CCD(Charge-Coupled Device) wafer와 같이 표면이 polymer 성분의 micro lens로 구성되어있는 경우 passivation 막을 도포하지 않는 것이 보통인데, 이때 particle이 lens 표면에 쉽게 달라붙는 현상이 나타나게 된다. 특히 sawing 하면서 발생하는 particle은 치명적인 불량을 유발한다. 본 연구에서는 sawing에서 발생한 particle을 효과적으로 flushing하기위한 방안으로 측면노즐과 중심노즐의 분사위치, 분사각도, 퍼짐각도를 최적화 하고, 아울러 flushing 노즐을 추가한 새로운 형태의 wafer saw를 도입하였다. 개선된 saw를 적용하여 실험한 결과 particle로 인한 CCD chip의 불량률이 9.l%로부터 0.63%로 현격하게 개선되었음을 확인할 수 있었다.

• 한국정밀공학회지
• /
• 제15권5호
• /
• pp.145-152
• /
• 1998

In this research, in order to predict the cutting force using a mechanistic model, specific cutting force was firstly obtained through the cutting experiments. Band sawing process is similar to a milling, that is multi-point cutting. Therefore it is not easy matter to evaluate specific cutting force. Thus, the thickness of workpiec was made smaller than one pitch of the saw in terms of fly cutting in the face milling process. Then the cutting force was predicted by analyzing the geometric shape of a saw tooth The tooth shape used in the research was raker set style that was generally used in band sawing. And a set of teeth is comprised of three teeth, those are ranked as left, straight and right. The mechanistic model was developed in this study considered those shapes of each tooth. From the validation experiments, the predicted cutting forces coincided well with the measured ones. Therefore the predicted cutting forces can be used for the adaptive control of saw engaging feed rate in the band sawing.