• 제목/요약/키워드: Saving of manufacturing cost

검색결과 123건 처리시간 0.028초

Estimating the Optimal Ratio of Standard Pallet Use for Logistics Standardization

  • Hong, Sung-Wook;Lee, Soon-Cheul
    • 한국항만경제학회지
    • /
    • 제22권1호
    • /
    • pp.1-15
    • /
    • 2006
  • This paper analyzes how levels of logistics standardization are related to logistics costs. The study surveyed ratios of standard pallet use in order to measure levels of firms' standardization in logistics management. Research focused on how firms' logistics costs were related to their levels of logistics standardization and ratios of standard pallet use. After measuring use of standard pallets and logistics costs, optimal levels of logistics standardization were estimated based on survey data. Logistics costs and standardization were more related to labor than to freight volume or export. Results indicated that firms could reduce logistics costs by raising levels of logistics standardization; optimal levels of standard pallet use out of Korean firms' total manufacturing cargo volume were estimated at 44.26% for multi-standard pallets and 57.99% for a single standard pallet (a unit load system). The study demonstrated that adopting a single standard pallet results in better cost saving logistics systems than use of multi-standard pallet types. These results may explain why firms pursue standardization in logistics systems.

  • PDF

그라비어 인쇄에서 비도피지의 잉크 침투 시뮬레이션에 관한 연구 (A Study on the Simulation of Ink Penetration into the Uncoated Papers in Gravure Printing)

  • 서예리;윤종태
    • 한국인쇄학회지
    • /
    • 제28권1호
    • /
    • pp.1-13
    • /
    • 2010
  • Gravure printing and manufacturing of advanced electronic components in a way that is going extra hold position. It is to print the electronic components of the rapid productivity improvements as well as cost-saving and environment-friendly industries such as the transition is a big advantage. However the mechanism of gravure is difficult to study scientifically because of high speed and excessively small size of the cell. To approach the mechanism we experimented using gravure printability. The condition of variables of IGT is pressure and velocity. By using Flow-3D simulation software, we built up the theoretical model under the constant variables. Then, we compared the real test with the simulation results. Therefore, it is studied the mechanism of gravure scientifically and it can be analysed the effect of the variable conditions.

다품종 소량 생산 체제의 스마트 공장 구축 사례: (주) IDIS를 중심으로 (A Case Study of the Construction of Smart Factory in a Small Quantity Batch Production System: Focused on IDIS Company)

  • 오세남;박원철;류문찬;이민구
    • 품질경영학회지
    • /
    • 제46권1호
    • /
    • pp.11-26
    • /
    • 2018
  • Purpose: This study is to help the construction of smart factories of other manufacturing enterprises through IDIS 's case of smart factory construction. Methods: We introduce the four phases of implementing smart factory building by IDIS company, which produces a small quantity of multi-odd units. Results: Through the smart factory construction, the cost of product is reduced due to the improvement of total productivity such as office work, production work, and energy saving, and sales are enhanced by customized production, quality / delivery reliability improvement. Conclusion: We present the actual examples needed to build the manufacturer's smart factory.

체결력에 따른 볼트 결합구조물의 응력집중계수 평가 (Estimation of stress concentration factor in bolt jointed structure with variable preload)

  • 송준혁
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1998년도 춘계학술대회 논문집
    • /
    • pp.298-303
    • /
    • 1998
  • Most of mechanical structures are combined of substructures such as beam and/or plates. There are few system with unibody structures but are not a few systems with united body structures. Generally the dynamic analysis of whole structures is perform ed under alternating load. However, the analysis of each joint area is more important than others for zero severity. This paper presents the results of analysis of concentration stress in bolt jointed structure with variable preload. At frist, a static vibration test was performed to find out a nominal stress of bolt joint ed plates from the relationship between natural frequency and nominal stress. Then a concentration stress was computed at contact point between bolt and plate in the structure. It is believed that the proposed method has promising implications for safer design with fatigue quality index of stress concentration factor and has merit for cost down and saving time at the beginning of vehicle development.

  • PDF

Stocker 시스템의 동작패턴에 대한 비접촉 전원장치의 특성에 관한 연구 (A Study on the Characteristic of Contactless Power Supply System for Operation Pattern of Stocker System)

  • 황계호;이봉섭
    • 조명전기설비학회논문지
    • /
    • 제25권10호
    • /
    • pp.23-27
    • /
    • 2011
  • In this paper, material handing cleanroom stocker system for thin film solar cell line of photovoltaic industry and liquid crystal display line of flat panel display industry was selected for the study. Optimum solution for stocker system's CPS(Contactless Power Supply) is approached by changing the motion pattern, optimizing design & production, and analyzing characteristics of the power system. As a result, acceleration time of X-Axis changed from 3 sec to 4 sec, changed the input characteristic of CPS within approximately 11[kW]. This result shows that extending acceleration time of the X-Axis in Stocker Crane's motion pattern can reduce the capacity of the CPS, thus saving the manufacturing cost.

프레스 금형용 Unloader 자동화 시스템개발에 관한 연구 (A Study on the Development of Automation Unloader for Press Metalmold)

  • 김재열
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 1996년도 추계학술대회 논문
    • /
    • pp.156-160
    • /
    • 1996
  • In this study of made Unloader is moving linear transfer system for mainly plastic working or forming of small electronic unit and other at press line. This machine for lading and unloading a workpiece has been installed in a press in order to load and unload a workpiece form a press die. Control method be used PLC. it took data of input from each sensor and send signal of output to actuator today we have a lot of problem at work of press line. most of press work be operated by human so they often hurted terreble accident by press machine. Because press working system in automotive factories are now changing over to a transfer press working system this Unloader will give more easily and speedy production and manpower saving less of pruduction cost high perfomance

  • PDF

Die design system for deep drawing and ironing of high pressure gas cylinder

  • Yoon Ji-Hun;Choi Young;Park Yoon-So
    • International Journal of Precision Engineering and Manufacturing
    • /
    • 제6권4호
    • /
    • pp.31-36
    • /
    • 2005
  • This paper describes a research work on the die design for the deep drawing & ironing(D. D. I) of high pressure gas cylinder. D. D. I die set is large-sized die used in horizontal press, which is usually composed of a drawing, and an ironing die. Design method of D. D. I die set is very different from that of conventional cold forging die set. Outer diameter of the die set is fixed because of press specification and that of the insert should be as small as possible for saving material cost. In this study, D. D. I die set has been designed to consider those characteristics, and the feasibility of the designed die has been verified by FE-analysis. In addition, the automated system of die design has been developed in AutoCAD R14 by formulating the applied methods to the regular rules.

경상북도 지역 제조기업의 물류통상 파트너십 결정요인에 관한 연구 (An Empirical Study on the Determinant Factors of Logistic Partnership of manufacturers in Gyeongbuk-do Province)

  • 신정용;조정구;고용기
    • 통상정보연구
    • /
    • 제12권1호
    • /
    • pp.123-152
    • /
    • 2010
  • With the change of diverse business environments, the need for the third party logistics(3PL) is strategically considered for securing core abilities of manufacturers' own business. Most manufacturers are willing to have Win-Win relationship with the 3PL companies, instead of working with 3PL companies only for the purpose of reducing costs of logistics. This study has intentions to analyze determination factors of the distribution partnership which influence manufacturing firms within Gyeongsangbuk-do province and effects of partnership which exert an favorable influences on their outcome. With regard to the determination factors, it is found that determination factors consists of shipping quality, crisis management and possession of resources. And for the effects, saving logistics cost, improvement in service quality and strengthening the distribution partnership are included. This study intends to suggest helpful guidelines to business managers who seek a solution for more efficient logistics service.

  • PDF

디지털 마이크로 밀링머신의 조립성 분석 (Analysis of Assembly Relationship for Digital Micro Milling Machine)

  • 최성일;무랄리;박상호
    • 한국공작기계학회논문집
    • /
    • 제16권5호
    • /
    • pp.101-107
    • /
    • 2007
  • Assembly is mentioned as important process saving time and cost where we produce the machine with many parts relationships. In this study, parts assembly relationship is analysed for assembly information of micro milling machine which have been developing for research. Liaison diagram, datum flow chain and assembly tree are applied to discuss assembly characteristics of micro milling machine model. We can find out the characteristics of micro machine assembly and discuss about facility of assembly. Some analysis in this paper about micro milling machine will give a useful tools for assembly. We knew that the predicted results from analysis in this study are alignment and clearance among the parts. The 3D model of micro machine which is studied in this paper is not a complete model. Main parts of a micro milling machine are used and presented.

Side Member 관재 하이드로포밍 성형해석 (Forming Analysis on the Tubular Hydroforming of Side Member)

  • 박재헌;최이천;오영근
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2001년도 춘계학술대회 논문집
    • /
    • pp.54-58
    • /
    • 2001
  • In recent years, hydroforming technology has been one of the most important technology in automotive industry in the points of weight saving, cost reduction and qualify improvement. However, compared with traditional metal forming technology, hydroforming has much fewer information in experience and empirical knowledge. But we don't have my sufficient time and money to produce hydroforming products using real blank directly Therefore Simulation is essential in hydrofonrung technology development. In this paper, we simulate the side member as the tubular hydroforming technology. The manufacturing process of side member' consists of pre_bending, pre_forming, and hydroforming of a thin tube. Variables such as internal pressure, end feeding, and tool geometry are optimized to improve the forming safety. And we simulate side member according to several lubricant conditions. from those simulations, we find that strain distributions can be reduced well by internal pressure and end feeding control, and lubrication is the most important thing in hydroforming process.

  • PDF