• 제목/요약/키워드: Sandwich panel core

검색결과 134건 처리시간 0.019초

샌드위치 복합소재가 적용된 틸팅 차량의 단열 특성 평가 연구 (Evaluation of the Property of adiabatic Insulation for TTX Train with Sandwich Composite bodyshell)

  • 이상진;오경원;정종철;조세현;서승일
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2005년도 춘계학술대회 논문집
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    • pp.251-256
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    • 2005
  • This study was performed the heat transportation ratio of three types of the following sandwich panel by KS F 2278(2003) ; Type ${\sharp}1$ : Carbon/epoxy Aluminum Honeycomb and Balsa Core Sandwich Panel(Thickness : 37mm), Type ${\sharp}2$ : Carbon/epoxy Aluminum Honeycomb Core Sandwich Panel(Thickness : 57mm), and Type ${\sharp}3$ : Carbon/epoxy Aluminum Honeycomb Core Sandwich Panel(Thickness : 37mm). Also was performed the heat transportation of next three types of the following sandwich panel by KS F2277(2002) ; Type ${\sharp}4$ and ${\sharp}5$ : 27mm, and 35mm thick-Aluminum Honeycomb Sandwich Panels, and Type ${\sharp}6$ : 27mm thick-Foaming Aluminum Sandwich Panel. It is the larger area between the skin and core, the heat transportation ratio is the higher, and when it is composed of the hybrid composite structure, good insulation property was shown.

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Analysis of Mechanical Characteristics of Polymer Sandwich Panels Containing Injection Molded and 3D Printed Pyramidal Kagome Cores

  • Yang, K.M.;Park, J.H.;Choi, T.G.;Hwang, J.S.;Yang, D.Y.;Lyu, M.-Y.
    • Elastomers and Composites
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    • 제51권4호
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    • pp.275-279
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    • 2016
  • Additive manufacturing or 3D printing is a new manufacturing process and its application is getting growth. However, the product qualities such as mechanical strength, dimensional accuracy, and surface quality are low compared with conventional manufacturing process such as molding and machining. In this study not only mechanical characteristics of polymer sandwich panel having three dimensional core layer but also mechanical characteristics of core layer itself were analyzed. The shape of three dimensional core layer was pyramidal kagome structure. This core layer was fabricated by two different methods, injection molding with PP resin and material jetting type 3D printing with acrylic photo curable resin. The material for face sheets in the polymer sandwich panel was PP. Maximum load, stiffness, and elongation at break were examined for core layers fabricated by two different methods and also assembled polymer sandwich panels. 3D printed core showed brittle behavior, but the brittleness decreased in polymer sandwich panel containing 3D printed core. The availability of 3D printed article for the three dimensional core layer of polymer sandwich panel was verified.

Numerical study of steel sandwich plates with RPF and VR cores materials under free air blast loads

  • Rashad, Mohamed;Yang, T.Y.
    • Steel and Composite Structures
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    • 제27권6호
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    • pp.717-725
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    • 2018
  • One of the most important design criteria in military tunnels and armoured doors is to resist the blast loads with minimum structural weight. This can be achieved by using steel sandwich panels. In this paper, the nonlinear behaviour of steel sandwich panels, with different core materials: (1) Hollow (no core material); (2) Rigid Polyurethane Foam (RPF); and (3) Vulcanized Rubber (VR) under free air blast loads, was investigated using detailed 3D nonlinear finite element models in Ansys Autodyn. The accuracy of the finite element model proposed was verified using available experimental test data of a similar steel sandwich panel tested. The results show the developed finite element model can be reliably used to simulate the nonlinear behaviour of the steel sandwich panels under free air blast loads. The verified finite element model was used to examine the different parameters of the steel sandwich panel with different core materials. The result shows that the sandwich panel with RPF core material is more efficient than the VR sandwich panel followed by the Hollow sandwich panels. The average maximum displacement of RPF sandwich panel under different ranges of TNT charge (1 kg to 10 kg at a standoff distance of 1 m) is 49% and 53% less than the VR and Hollow sandwich panels, respectively. Detailed empirical design equations were provided to quantify the maximum deformation of the steel sandwich panels with different core materials and core thickness under a different range of blast loads. The developed equations can be used as a guide for engineer to design steel sandwich panels with RPF and VR core material under a different range of free air blast loads.

샌드위치 패널의 외부 색상과 내부 심재에 따른 이면 온도 변화 (The Back Side Temperature Variation According to Color of Sandwich Panel and Internal Core Material)

  • 박준서;김봉주
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2023년도 가을학술발표대회논문집
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    • pp.25-26
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    • 2023
  • The internal core material and external color of a sandwich panel have a significant impact on the performance of the sandwich panel. For use on roofs and walls, the internal core material and external color must be considered. Therefore, the surface and back side temperatures were measured for each exterior color and inner core material type. For the internal core materials, urethane foam and Expanded Poly Styrene(EPS), which are core materials mainly used in sandwich panels, were selected. As colors, black and ivory were selected according to brightness, and a total of five colors were selected: red, blue, and green, which are the three primary colors of light. As a result, there were differences in surface and temperature depending on the external color and type of internal core material. Regardless of the color, the temperature was measured lower for panels with urethane foam than for panels with an internal core of EPS. This is believed to have been influenced by the difference in thermal conductivity of urethane foam being 0.023W/(m·K) and that of EPS being 0.032W/(m·K). In addition, panels with a black exterior color were found to have higher surface and back temperatures than panels of other colors, and ivory-colored panels had lower back temperatures regardless of the core material. This is proportional to the brightness and light-absorbing characteristics.

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비구조용 경량 골재를 충진재로 활용한 폴리머 개질 샌드위치 패널 심재의 강도 특성 (Strength properties of Polymer-modified Sandwich panel core using non-structural lightweight Aggregate)

  • 노정식;도정윤;문경주;조영국;소양섭
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2002년도 가을 학술발표회 논문집
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    • pp.775-780
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    • 2002
  • Sandwich panel made by foamed styrene and ployuretane has been used generally in the construction area because of the high thermal conductivity and light weight but they occur harmful gases to both bodies and environments in the high temperature over $50^{\circ}C$. So, the purpose of this study is to investigate the physical properties of light-weight panel using the non-structural lightweight aggregate as a part of the substitution of foamed styrene and ployuretane. This paper dealt with the effect of the addition of polymer dispersion such as SBR, St/BA-1 and St/BA-2 having polymer-cement ratio as 5, 10, 15% and the filling ratio of continuous void as 50, 60% on the strength of polymer-modified sandwich panel core. From the results, we could know that the compressive and flexural strength of the sandwich panel core using non-structural lightweight aggregate and polymer dispersion such as SBR, St/BA-1 and St/BA-2 tended to be increased with an increase in the polymer-cement ratio and the filling ratio of continuous void.

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샌드위치 판재의 차량적용 기술개발 (Development of Application Technique for a Car Body with Aluminium Sandwich Panels)

  • 이명호;유용문;윤의박;이경남;이중윤;금영탁
    • 소성∙가공
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    • 제7권6호
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    • pp.603-609
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    • 1998
  • An aluminium sandwich sheet is the material fabricated by adhering two aluminum panels to one plastic core. When it has the same bending stiffness as an steel panel it is 65% lighter than steel panel and 30% lighter than aluminum panel. Therefore it is notified exclusively as good substitutive materials for steel body to improve fuel efficiency. An aluminium sandwich sheet, however, has a problem of the lower formability than steel in automotive application. In this paper we intend to develop application technologies of an aluminum sandwich sheet for auto body panels from selecting composed materials of aluminium sandwich sheets to fabricating prototype. We selected aluminium sandwich panels fabricated by Hoogovens company. Through formability tests we have designed the hood part on auto body panels and fabricated a mould and a prototype.

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고정지지된 Sandwich Panel의 최적설계에 관한 연구 (An Optimum Design of Sandwich Panel at Fixed Edges)

  • 김기성;김익태;김윤영
    • 대한조선학회논문집
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    • 제29권2호
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    • pp.115-122
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    • 1992
  • Sandwich구조는 복합구조의 특별한 hybrid구조의 형태로써 두 층의 얇은 표면재와 가운데 두꺼운 층인 경량의 심재로 구성되어 있으며, 이는 표면재와 심재가 접착된 일체로써 서로의 단점을 보완하면서 구조 효율을 높인 형상이다. 또한 심재는 표면재에 비해서 상당히 두꺼운 두께를 갖기 때문에 전단 변형이 중요하므로 굽힘 강성도(bending stiffness) 계산에 전단효과가 고려되어야 한다. 구조 설계에서 중요한 목적은 중량 감소에 있기 때문에 본 논문에서는 sandwich panel의 설계시 표면재와 심재의 두께 및 재질을 변화시켜 제한조건에 맞는 최소 중량을 얻는 데 중점을 두었다. 본 해석에서 sandwich panel의 최소중량을 얻기 위하여 표면재와 전단력을 고려한 심재의 변형에 따른 변형에너지를 각각 계산한 후, 최소 potential 에너지 원리를 적용하여 목적함수의 최적치를 구하였다. 설계 제한조건으로는 허용 처짐, 허용 굽힘응력, 허용 전단응력과 국부적인 불안정 상태의 wrinkling 응력이 고려되었으며, 설계 모델은 수직 분포 하중에 의한 여러가지 경계조건에 따른 sandwich panel을 대상으로 하였다. 비선형 최적화 기법은 Nelder and Mead Simplex Search Method와 Hooke and Jeeves Pattern Search method에 External Penalty Function이 적용된 SUMT방법을 결합시킨 SUMTNM와 SUMTHJ를 사용하였으며, 해석 결과는 sandwich panel의 구조 설계에 활용할 수 있도록 표를 작성하였다.

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Higher order impact analysis of sandwich panels with functionally graded flexible cores

  • Fard, K. Malekzadeh
    • Steel and Composite Structures
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    • 제16권4호
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    • pp.389-415
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    • 2014
  • This study deals with dynamic model of composite sandwich panels with functionally graded flexible cores under low velocity impacts of multiple large or small masses using a new improved higher order sandwich panel theory (IHSAPT). In-plane stresses were considered for the functionally graded core and face sheets. The formulation was based on the first order shear deformation theory for the composite face sheets and polynomial description of the displacement fields in the core that was based on the second Frostig's model. Fully dynamic effects of the functionally graded core and face-sheets were considered in this study. Impacts were assumed to occur simultaneously and normally over the top and/or bottom of the face-sheets with arbitrary different masses and initial velocities. The contact forces between the panel and impactors were treated as internal forces of the system. Nonlinear contact stiffness was linearized with a newly presented improved analytical method in this paper. The results were validated by comparing the analytical, numerical and experimental results published in the latest literature.

Investigation on low velocity impact on a foam core composite sandwich panel

  • Xie, Zonghong;Yan, Qun;Li, Xiang
    • Steel and Composite Structures
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    • 제17권2호
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    • pp.159-172
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    • 2014
  • A finite element model with the consideration of damage initiation and evolution has been developed for the analysis of the dynamic response of a composite sandwich panel subject to low velocity impact. Typical damage modes including fiber breakage, matrix crushing and cracking, delamination and core crushing are considered in this model. Strain-based Hashin failure criteria with stiffness degradation mechanism are used in predicting the initiation and evolution of intra-laminar damage modes by self-developed VUMAT subroutine. Zero-thickness cohesive elements are adopted along the interface regions between the facesheets and the foam core to simulate the initiation and propagation of delamination. A crushable foam core model with volumetric hardening rule is used to simulate the mechanical behavior of foam core material at the plastic state. The time history curves of contact force and the core collapse area are obtained. They all show a good correlation with the experimental data.

알루미늄 샌드위치 패널의 구조적 형상 및 진동 특성에 관한 연구 (A Study on the Structural Shape and Vibrational Characteristics of Aluminum Sandwich Panel)

  • 배동명;손정대
    • 수산해양기술연구
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    • 제40권4호
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    • pp.351-359
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    • 2004
  • 본 연구에서는 실선에 적용된 알루미늄 하니콤 샌드위치 판 (AHSP)을 저자가 제안한 심재의 형상이 피라미드인 알루미늄 샌드위치 판의 구조적 특성 및 진동특성을 검토해 보았다. 알루미늄 피라미드 샌드위치 판(APSP)의 기초 자료로 쓰일 수 있게 심재의 각도변화, 높이변화 및 면재와 심재의 두께변화에 따른 구조적 특성을 검토한 결과 APSP가 강도 및 강성에서 우수함을 보였으며, 질량대비 큰 강성 때문에 고유진동수도 다소 크게 평가되었다.