• Title/Summary/Keyword: Sandwich Structures

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Analytical and Numerical Study on Mechanical Behavior of Unit Cell of Pyramidal Truss Core Structures (피라미드 트러스 코어 단위셀의 기계적 특성에 관한 해석적 및 수치적 연구)

  • Kim, Sang-Woo;Lee, Young-Seon;Kang, Beom-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.5
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    • pp.623-631
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    • 2011
  • Metallic sandwich panels based on a truss core structure have been developed for a wide range of potential applications with their lightweight and multi-functionality. Structural performance of sandwich panels can be predicted from the studies on mechanical behavior of a unit cell of truss core structures. Analytical investigations on the unit cell provide approximated guidelines for the design of overall core structures for a specific application in short time. In this study, the effects of geometrical parameters on mechanical behavior of a pyramidal shape of unit cell were investigated with analytical models. The unit cell with truss member angle of 45 degree was considered as reference model and other models were designed to have the same weight and projected area but different truss member angle. All truss members were assumed to be connected with pin joint in analytical models. Under the assumptions, the equivalent strength and stiffness of the unit cell under compressive and shear loads were predicted and compared. And finally, the optimum core member angle to have maximum mechanical property could be calculated and verified with FE analysis results.

Fabrication of Metallic Sandwich Plates with Inner Dimpled Shell Structure and Static Bending Test (딤플형 내부구조 금속 샌드위치 판재의 제작 및 정적 굽힘 실험)

  • Seong Dae-Yong;Jung Chang-Gyun;Yoon Seok-Joon;Lee Sang-Hoon;Ahn Dong-Gyu;Yang Dong-Yol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.6 s.249
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    • pp.653-661
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    • 2006
  • Metallic sandwich plates with various inner cores have important new features with not only ultra-light material characteristics and load bearing function but also multifunctional characteristics. Because of production possibility on the large scale and a good geometric precision, sandwich plates with inner dimpled shell structure from a single material have advantages as compared with other solid sandwich plates. Inner dimpled shell structures can be fabricated with press or roll forming process, and then bonded with two face sheets by multi-point resistance welding or adhesive bonding. Elasto-plastic bending behavior of sandwich plates have been predicted analytically and measured. The measurements have shown that elastic perfectly plastic approximation can be conveniently employed with less than 10% error in elastic stiffness, collapse load, and energy absorption. The dominant collapse modes are face buckling and bonding failure after yielding. Sandwich plates with inner dimpled shell structure can absorb more energy than other types of sandwich plates during the bending behavior.

Static and dynamic behavior of (FG-CNT) reinforced porous sandwich plate using energy principle

  • Medani, Mohammed;Benahmed, Abdelillah;Zidour, Mohamed;Heireche, Houari;Tounsi, Abdelouahed;Bousahla, Abdelmoumen Anis;Tounsi, Abdeldjebbar;Mahmoud, S.R.
    • Steel and Composite Structures
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    • v.32 no.5
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    • pp.595-610
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    • 2019
  • This paper deals with the static and dynamic behavior of Functionally Graded Carbon Nanotubes (FG-CNT)-reinforced porous sandwich (PMPV) polymer plate. The model of nanocomposite plate is investigated within the first order shear deformation theory (FSDT). Two types of porous sandwich plates are supposed (sandwich with face sheets reinforced / homogeneous core and sandwich with homogeneous face sheets / reinforced core). Functionally graded Carbon Nanotubes (FG-CNT) and uniformly Carbon Nanotubes (UD-CNT) distributions of face sheets or core porous plates with uniaxially aligned single-walled carbon nanotubes are considered. The governing equations are derived by using Hamilton's principle. The solution for bending and vibration of such type's porous plates are obtained. The detailed mathematical derivations are provided and the solutions are compared to some cases in the literature. The effect of the several parameters of reinforced sandwich porous plates such as aspect ratios, volume fraction, types of reinforcement, number of modes and thickness of plate on the bending and vibration analyses are studied and discussed. On the question of porosity, this study found that there is a great influence of their variation on the static and vibration of porous sandwich plate.

Thermal stresses and deflections of functionally graded sandwich plates using a new refined hyperbolic shear deformation theory

  • Bouchafa, Ali;Bouiadjra, Mohamed Bachir;Houari, Mohammed Sid Ahmed;Tounsi, Abdelouahed
    • Steel and Composite Structures
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    • v.18 no.6
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    • pp.1493-1515
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    • 2015
  • A new refined hyperbolic shear deformation theory (RHSDT), which involves only four unknown functions as against five in case of other shear deformation theories, is presented for the thermoelastic bending analysis of functionally graded sandwich plates. Unlike any other theory, the number of unknown functions involved is only four, as against five in case of other shear deformation theories. The theory presented is variationally consistent, does not require shear correction factor, and gives rise to transverse shear stress variation such that the transverse shear stresses vary parabolically across the thickness satisfying shear stress free surface conditions. The sandwich plate faces are assumed to have isotropic, two-constituent material distribution through the thickness, and the modulus of elasticity, Poisson's ratio of the faces, and thermal expansion coefficients are assumed to vary according to a power law distribution in terms of the volume fractions of the constituents. The core layer is still homogeneous and made of an isotropic ceramic material. Several kinds of sandwich plates are used taking into account the symmetry of the plate and the thickness of each layer. The influences played by the transverse shear deformation, thermal load, plate aspect ratio and volume fraction distribution are studied. Numerical results for deflections and stresses of functionally graded metal-ceramic plates are investigated. It can be concluded that the proposed theory is accurate and simple in solving the thermoelastic bending behavior of functionally graded plates.

Nonlinear magneto-electro-mechanical vibration analysis of double-bonded sandwich Timoshenko microbeams based on MSGT using GDQM

  • Mohammadimehr, M.;Shahedi, S.
    • Steel and Composite Structures
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    • v.21 no.1
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    • pp.1-36
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    • 2016
  • In the present study, the nonlinear magneto-electro-mechanical free vibration behavior of rectangular double-bonded sandwich microbeams based on the modified strain gradient theory (MSGT) is investigated. It is noted that the top and bottom sandwich microbeams are considered with boron nitride nanotube reinforced composite face sheets (BNNTRC-SB) with electrical properties and carbon nanotube reinforced composite face sheets (CNTRC-SB) with magnetic fields, respectively, and also the homogenous core is used for both sandwich beams. The connections of every sandwich beam with its surrounding medium and also between them have been carried out by considering Pasternak foundations. To take size effect into account, the MSGT is introduced into the classical Timoshenko beam theory (CT) to develop a size-dependent beam model containing three additional material length scale parameters. For the CNTRC and BNNTRC face sheets of sandwich microbeams, uniform distribution (UD) and functionally graded (FG) distribution patterns of CNTs or BNNTs in four cases FG-X, FG-O, FG-A, and FG-V are employed. It is assumed that the material properties of face sheets for both sandwich beams are varied in the thickness direction and estimated through the extended rule of mixture. On the basis of the Hamilton's principle, the size-dependent nonlinear governing differential equations of motion and associated boundary conditions are derived and then discretized by using generalized differential quadrature method (GDQM). A detailed parametric study is presented to indicate the influences of electric and magnetic fields, slenderness ratio, thickness ratio of both sandwich microbeams, thickness ratio of every sandwich microbeam, dimensionless three material length scale parameters, Winkler spring modulus and various distribution types of face sheets on the first two natural frequencies of double-bonded sandwich microbeams. Furthermore, a comparison between the various beam models on the basis of the CT, modified couple stress theory (MCST), and MSGT is performed. It is illustrated that the thickness ratio of sandwich microbeams plays an important role in the vibrational behavior of the double-bonded sandwich microstructures. Meanwhile, it is concluded that by increasing H/lm, the values of first two natural frequencies tend to decrease for all amounts of the Winkler spring modulus.

Numerical study of steel sandwich plates with RPF and VR cores materials under free air blast loads

  • Rashad, Mohamed;Yang, T.Y.
    • Steel and Composite Structures
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    • v.27 no.6
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    • pp.717-725
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    • 2018
  • One of the most important design criteria in military tunnels and armoured doors is to resist the blast loads with minimum structural weight. This can be achieved by using steel sandwich panels. In this paper, the nonlinear behaviour of steel sandwich panels, with different core materials: (1) Hollow (no core material); (2) Rigid Polyurethane Foam (RPF); and (3) Vulcanized Rubber (VR) under free air blast loads, was investigated using detailed 3D nonlinear finite element models in Ansys Autodyn. The accuracy of the finite element model proposed was verified using available experimental test data of a similar steel sandwich panel tested. The results show the developed finite element model can be reliably used to simulate the nonlinear behaviour of the steel sandwich panels under free air blast loads. The verified finite element model was used to examine the different parameters of the steel sandwich panel with different core materials. The result shows that the sandwich panel with RPF core material is more efficient than the VR sandwich panel followed by the Hollow sandwich panels. The average maximum displacement of RPF sandwich panel under different ranges of TNT charge (1 kg to 10 kg at a standoff distance of 1 m) is 49% and 53% less than the VR and Hollow sandwich panels, respectively. Detailed empirical design equations were provided to quantify the maximum deformation of the steel sandwich panels with different core materials and core thickness under a different range of blast loads. The developed equations can be used as a guide for engineer to design steel sandwich panels with RPF and VR core material under a different range of free air blast loads.

Dynamic Characteristic of Composite Beam using the Sandwich Plate System (샌드위치 플레이트 시스템을 이용한 합성보의 동적 특성)

  • Ryu, Jae-Ho;Ju, Young-Kyu;Yoon, Sung-Won
    • Journal of Korean Association for Spatial Structures
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    • v.14 no.4
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    • pp.65-72
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    • 2014
  • To improve the noise and vibration problems of the existing public parking systems, new floor system was proposed. This system consists of the Sandwich Plate System(SPS), steel beam and post-tensioned steel tendons. To verify the dynamic characteristics such as the natural frequency and damping ratio of the system, the free vibration test was performed. Test results showed that the natural frequency of the SPS composite beam was 23.8Hz and it was increased by 3.8% by installing the post-tensioned tendons. The damping ratio of the specimen with tendons was about 1.64%.

Optimal Design for Maximum Transmittance of Electromagnetic Wave through Foam Core Sandwich Structures Using Genetic Algorism (유전자 알고리즘을 이용한 폼코어 샌드위치 구조물의 전파 투과성 최적화에 관한 연구)

  • 신현수;전흥재;박근식
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.10a
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    • pp.183-186
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    • 2001
  • In this paper, the analytical model to understand the propagation of electromagnetic waves in the foam core sandwich structures was proposed. Using the analytical model, efforts were made to find the optimal stacking sequence of composite skins for maximum transmittance of electromagnetic wave. Numerical analyses of unidirectional composites and foam as a function of incident angle were performed. From the results of analysis, the general tendencies of transmittance of electromagnetic wave through composites and foam were obtained. Based on the general tendencies, optimal stacking sequences of composite skins for the maximum transmittance of electromagnetic wave were found with certain ranges of incident angle using genetic algorithm(GA).

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Thermo-mechanical bending response with stretching effect of functionally graded sandwich plates using a novel shear deformation theory

  • Saidi, Hayat;Houari, Mohammed Sid Ahmed;Tounsi, Abdelouahed;Bedia, El Abbas Adda
    • Steel and Composite Structures
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    • v.15 no.2
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    • pp.221-245
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    • 2013
  • This paper presents an analytical solution to the thermomechanical bending analysis of functionally graded sandwich plates by using a new hyperbolic shear deformation theory in which the stretching effect is included. The modulus of elasticity of plates is assumed to vary according to a power law distribution in terms of the volume fractions of the constituents. The core layer is still homogeneous and made of an isotropic ceramic material. The effects of functionally graded material (FGM) layer thickness, volume fraction index, layer thickness ratio, thickness ratio and aspect ratio on the deflections and stresses of functionally graded sandwich plates are investigated.

Evaluation of Strength Characteristics of HoneyComb Sandwitch Structure Due to the Repeated Curing Cycle in Repair Process (하니콤 샌드위치 구조물의 수리 시 반복 경화에 따른 강도 특성 평가)

  • 손영준;이기현;김국진;한중원;김윤해
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.83-87
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    • 2002
  • Aerospace industries are widely using honeycomb sandwich structures that it has high specific strength and stiffness, chemical material resistance and fatigue resistance. But, in repairing process of damaged areas, one of the problems is that delamination can be occurred in the sound areas during and/or after the exposure to the elevated curing temperature in case that the repair process is repeated. Therefore, this study was conducted Flatwise tensile, Drum peel and Long beam flexural strength tests to evaluate the degree of degradation of mechanical properties of the honeycomb sandwich structures by affecting thermal aging. As the results, the decrease of mechanical strength was observed at the specific specimen which is exposed over 50hrs at $127^{\circ}C$.

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