• Korean Journal of Materials Research
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• v.32 no.12
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• pp.538-544
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• 2022

In existing ceramic mold manufacturing processes, inorganic binder systems (Si-Na, two-component system) are applied to ensure the effective firing strength of the ceramic mold and core. These inorganic binder systems makes it possible to manufacture a ceramic mold and core with high dimensional stability and effective strength. However, as in general sand casting processes, when molten metal is injected at room temperature, there is a limit to the production of thin or complex castings due to reduced fluidity caused by the rapid cooling of the molten metal. In addition, because sodium silicate generated through the vitrification reaction of the inorganic binder is converted into a liquid phase at a temperature of 1,000 ℃. or higher, it is somewhat difficult to manufacture parts through high-temperature casting. Therefore, in this study, a high-strength ceramic mold and core test piece with effective strength at high temperature was produced by applying a Si-Na-Ti three-component inorganic binder. The starting particles were coated with binary and ternary inorganic binders and mixed with an organic binder to prepare a molded body, and then heat-treated at 1,000/1,350/1,500 ℃ to prepare a fired body. In the sample where the two-component inorganic binder was applied, the glass was liquefied at a temperature of 1,000 ℃ or higher, and the strength decreased. However, the firing strength of the ceramic mold sample containing the three-component inorganic binder was improved, and it was confirmed that it was possible to manufacture a ceramic mold and core via high temperature casting.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.7
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• pp.83-89
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• 2019

In the conventional casting and forging method, there is a disadvantage that a mold is an essential addition, and a production cost is increased when a small quantity is produced. In order to overcome this disadvantage, a metal 3D printing production method capable of directly forming a shape without a mold frame is mainly used. In particular, overseas research has been conducted on various materials, one of which is a metal printer. Similarly, domestic companies are also concentrating on the metal printer market. However, In this case of the conventional metal 3D printing method, it is difficult to meet the needs of the industry because of the high cost of materials, equipment and maintenance for product strength and production. To compensate for these weaknesses, printers have been developed that can be manufactured using sand mold, but they are not accessible to the printer company and are expensive to machine. Therefore, it is necessary to supply three-dimensional casting printers capable of metal molding by producing molds instead of conventional metal 3D printing methods. In this study, we intend to reduce the unit price by replacing the printing method used in the sand casting printer with the FDM method. In addition, Ag paste is used to design the output conditions and enable ceramic printing.

• Journal of Korea Foundry Society
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• v.2 no.4
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• pp.2-8
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• 1982

The behavior of sand and mold at high temperatures was generally agreed to importantly affect the quality of castings made. By changing water content through 2,4,6 and 8%, and bentonite content through 5,7,9 and 11%, specimens have been made according to the respective composition. Specimens have been subjected to hot compressive strength and thermal expansion at 400, 600, 800 and $1000^{\circ}C$ respectively. The results obtained were as follows ; 1. At each temperature, thermal expansion decreased and hot compressive strength increased with the increase in water content. 2. After thermal expansion was peaked at approximately $1000^{\circ}C$ the contraction and maximum hot compressive strength appeared. 3. At each temperature, maximum hot compressive strength appeared 2%, 4,6% and 8% water content for 7%, 9% and 11% bentonite content respectively. 4. When 2% $H_2O$ was added, though bentonite content was increased, hot compressive strength did not rarely change. 5. Until the thermal expansion was completed the required time was 15-18 minutes at $400^{\circ}C$ and $600^{\circ}C$, and 10-13 minutes at $800^{\circ}C$. At $1000^{\circ}C$, the required time was 7-9 minutes in order to gain the maximum expansion, after that, contraction proceeded during 3-4 minutes before expansion was completed.

• Korean Journal of Environmental Biology
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• v.19 no.2
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• pp.153-157
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• 2001

The relationship between SPM (Suspended Particulate Matter) and fungal spore in the air was investigated in Seosan, a rural county of Korea, in spring of 2000. SPM concentrations in the air were $199.8\mu{g}\;m^{-3}$, in the 1st Yellow Sand Period (March, 23-24), $249.4\mu{g}\;m^{-3}$ in the 2nd Yellow Sand Period (April, 7-9) and $98.9\mu{g}\;m^{-3}$ in the Non Yellow Sand Period (May, 12-16), respectively. Although there was somewhat difference in total SPM concentration between the two Yellow Sand Periods, majority of the total SPM were composed of $5\mu{m}$ sized coarse particles over the two periods. However, fine particles sized about $1\mu{m}$and coarse particles sized about $5-6\mu{m}$ ultimately showed peaks, which was within typical bimodal pattern at the graph of SPM size distribution in the Non Yellow Sand Period. Four mold genera grown from airborne fungal spores were finally identified in full-grown colonies at the SPM samples during the Yellow Sand Periods. These genera were Fusarium, Aspergillus, Penicillium and Basipetospora.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.26 no.3C
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• pp.181-190
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• 2006

The behavior of artificially cemented sands were investigated by undrained triaxial test of isotropically consolidated sample. The cementation were induced by gypsum that is generally used for the aitificial cementation of sands. The gypsum of 5~20%(sand weight) were included in the sand and cured in the mold under the overburden pressure 55kPa. The yielding strength and stiffness of cemented sand were increased as the degree of cementation. And the dilation of sand was restricted by the cementation bonds, but after breakage of the bonds, it was increased more abrupt than the uncemented sands. The effective stress path showed that the aspects of effective pore water pressure were changed as the degree of cementation and the relative density. The effective stress ratio of cemented sand in the phase transformation line and the failure line were changed by the cementation. Generally the behavior of cemented sand more influenced by the degree of cementation than the relative density.

• Journal of the Korean Society for Precision Engineering
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• v.19 no.6
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• pp.176-183
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• 2002

Plasma Display Panel(PDP) is a type of flat panel display utilizing the light emission produced by gas discharge. Barrier Ribs of PDP separating each sub-pixel prevents optical and electrical crosstalks from adjacent sub-pixels. The mold for forming the barrier ribs has been newly researched to overcome the disadvantages of conventional manufacturing processes such as screen printing, sand-blasting and photosensitive glass methods. The mold for PDP barrier ribs have stripes of micro grooves transferring glass-material wall. In this paper , Stripes of grooves of which width 48$\mu$m, depth 124$\mu$m , pitch 274$\mu$m was acquired by machining of single crystal silicon with dicing saw blade. Maximum roughness of the bottom of the grooves was 59.6 nm Ra in grooving Si. Barrier ribs were farmed with silicone rubber mold, which is transferred from grooved Si forming hard mold. Silicone rubber mold has the elasticity, which enable to accommodate the waviness of lower glass plate of PDP. The methods assisted by the microwave and UV was adopted for reducing the forming time of glass paste.

• Journal of the Korean Society for Precision Engineering
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• v.18 no.5
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• pp.171-176
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• 2001

Plasma Display Panel(PDP) is a type of flat panel display utilizing the light emission produced by gas discharge. Barrier Ribs of PDP separating each sub-pixel prevents optical and electrical crosstalks from adjacent sub-pixels. Mold for forming barrier ribs has been newly researched to overcome the disadvantages of conventional manufacturing process such as screen printing, sand-blasting and photosensitive glass methods. Mold for PDP barrier ribs have stripes of micro grooves transferring glass-material wall. In this paper, Stripes of grooves of which width 48${\mu}{\textrm}{m}$ and 270${\mu}{\textrm}{m}$, depth 124${\mu}{\textrm}{m}$, pitch 274${\mu}{\textrm}{m}$ was acquired by machining hard and brittle materials of WC, Silicon, Alumina with dicing saw blade. Maximum roughness of the bottom and sidewall of the grooves was respectively 120nm, 287nm in grooving WC. Maximum tilt angle caused by difference between upper-most width and lower-most width was 2$^{\circ}$. Maximum Radius of bottom curvatures was 7.75${\mu}{\textrm}{m}$. This results satisfies the specification for barrier ribs of 50 inch XGA PDP if the groove form of mold was fully transferred to the barrier ribs. Barrier ribs were formed with Silicone rubber mold, which is transferred from grooved hard materials. Silicone rubber mold has elasticity accommodating the waveness of lower glass plate of PDP.

• Journal of Korea Foundry Society
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• v.18 no.5
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• pp.481-487
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• 1998

Shell sand is widely used to make a complex shape castings due to its good collapsibility. When molten metal is poured into the mold, various gases are generated by the thermal decomposition of binder in the shell core. Casting defects such as blow hole and blister come from these gases. If it is possible to predict the evolution of gas quantitatively, it may provide effective solutions for minimizing the casting defects. To examine the gas evolution by shell core quantitatively, casting experiment and calculation were carried out. Gas pressure and gas volume evolved by shell core were measured in the experiment, and temperature distribution in the shell core was obtained by heat transfer analysis. From the result above, prediction on the gas volume evolved during pouring was tried. As forming pressure of the shell core increased and forming temperature decreased, the gas evolution increased. There was a close relationship between the calculated gas volume evolved and the measured one.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.9
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• pp.1491-1497
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• 1997

The purpose of this research is to improve the surface roughness of cast-iron pipe porduced by the centrifugal casting. A twin-fluid atomizer of mold-wash slurry is designed for this project. New atomizer is equipped with the existing manufacturing facility to produce pipes. Cast-iron pipes (.cent.125*L3000mm) are produced and the surface roughnesses of those are analysed by UBM. The average surface roughness of new products is 6.7.mu.m while the old products of sand-resin coating method have 17.0.mu.m of average surface roughness. The surface roughness of cast-iron pipe is improved very much than before.

• Journal of Korea Foundry Society
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• v.13 no.6
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• pp.563-573
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• 1993

The wear resistance of Hyper-eutectic Al-Si alloy, have recently been noticed as a new automobile material, was investigated. For the purpose of developing wear resistant Al-Si alloy, some factors which attribute to wear resistance are examined as follows; refinement of primary Si particle during solidification, and effect of refinement on wear resistance and other mechanical properties. The most effective refinement was accomplished by adding both NaF and S, and this improve wear-resistance in abrasive wear type. The wear losses of specimens cast in metal mold were ruduced to 80% of those in sand mold. T6 heat treatment increases hardness, which resulted in reduction of wear loss about $3{\sim}18%$.