• Title/Summary/Keyword: Sand mold

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Model Test on the Effect of Bearing Capacity for In-situ Top Base Method in sand (현장타설 팽이말뚝기초공법의 지지력 증대효과에 관한 모형실험 연구)

  • Kang, Hong-Kyu;Kim, Chan-Kuk;Lee, Bong-Yul;Kim, Hak-Moon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.597-602
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    • 2005
  • The present precast top-base method create many problems of requiring it plant facilities, transportation and installation, due to the heavy weight of and it takes too long time to set it up on site. In order to improve and solve these problems, in-situ Top-Base method is developed. It include processes that install Top-Base mold made of poly-ethylene into ground, then pouring concrete into the mold, and fill the rest gaps with broken stones. Considerable advantages can be obtained by applying in-situ Top-Base method in aspects of the stability, economical and construction efficiency. In this research, model tests for in-situ Top-Base system are carried out in other to the investigate the load delivering mechanism and the effect of bearing capacity.

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A Study of Manufacturing AZ91D Mg Alley Wheel (마그네슘 합금제 휠 제조에 관한 연구)

  • Kim, Jung-Gu;Shin, Il-Seong;Kum, Dong-Hwa
    • Korean Journal of Materials Research
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    • v.9 no.7
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    • pp.715-723
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    • 1999
  • Magnesium has been used as wheel materials in the automotive industry for more than 20 years. The magnesium wheels, which are lighter by 25% than aluminum wheels, provide easy controllability providing excellent road holding by the reduction of weight. The purpose of this work is to develop cast AZ91D alloy wheel by sand cast and permanent mold cast. The fluxless melting with the protective gas $(SF_6+CO_2)$ was Performed to eliminate oxidation of melt and impurity. The transfer of molten magnesium to the mold was done by using gas-pressurized Pump system through the heated pipe. The mechanical properites of AZ91D alloy wheel were investigated as a function of heat treatment, ingot composition.

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Case study of riser design using casting simulation in gravity cast method (중력주조 공법에서 주조해석 시뮬레이션을 이용한 압탕설계 사례 연구)

  • Ko, Sang-Bae;Han, Ki-Won;Kim, Hyung-Jun;Han, Tae-Soo;Han, Seong-Ryeol;Kim, kyung-A;Choi, Kye-Kwang;Yun, Jae-Woong;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.15 no.2
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    • pp.30-35
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    • 2021
  • The casting method uses a mold to solidify a liquid metal to make a solid metal. Since it uses a liquid metal with the least deformation resistance, it has the characteristic that it can easily manufacture even a complex shape. However, the process of solidifying a liquid metal into a solid metal inevitably involves a volume change and contains internal defects such as shrinkage holes. Therefore, in the design of the casting plan, an excess volume called a pressurization compensates for the volume shrinkage. in the product, and it induces the shrinkage hole defects to occur in parts other than the product1). In this study, casting analysis was performed using casting analysis software (anycasting) in order to optimize the design of the tilting gravity casting method for automobile brackets. In particular, the filling and solidification analysis according to the shape and volume of the pressurized metal was conducted, and applied to the actual product to study the effect of the pressurized metal on the shrinkage defect. Through this study, it is possible to understand the effect of the pressure metal on shrinkage defects in the actual product and propose a design of the pressure metal that improves reliability and productivity.

Evaluation of Unit Weight and Strength of Sand Using Electro-mechanical Impedance (전기-역학적 임피던스를 이용한 모래의 단위중량 및 강도 평가)

  • Park, Sung-Sik;Woo, Seung-Wook;Lee, Jung-Shin;Lee, Sae-Byeok;Lee, Jun Cheol
    • Journal of the Korean Geotechnical Society
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    • v.34 no.2
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    • pp.33-42
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    • 2018
  • In this study, the EMI (electro-mechanical impedance) of a small piezoelectric sensor was applied for measuring a unit weight and cementation (strength) of sand. Three different sizes of uncemented Nakdong River sand were filled loosely or densely into a compaction mold. A piezoelectric sensor with 20 mm in diameter was installed within sand for impedance measurement. A small Nakdong River sand was mixed with cement ratios of 4, 8 12, 16% and then compacted into a specimen with 50 mm in diameter and 100 mm in height. The specimen consisted of 6 layers with a sensor at the third layer. The impedance signals for 3 days and unconfined compressive strength at the 3rd day were measured. As the unit weight of uncemented sand increased, the resonant frequency increased slightly from 102 to 105 kHz but a conductance at resonant frequency decreased. For cemented sands, as the curing time and cement ratio increased, the resonant frequency increased significantly from 129 to 266 kHz but the conductance at resonant frequency decreased. The unconfined compressive strength (UCS) of cemented sands was between 289 and 1,390 kPa for different cement ratios. The relationship of UCS and resonant frequency linearly increased but one with a conductance at resonant frequency was in inverse proportion.

Analysis of Combustion Air Flow in Incinerator (소각로의 연소 공기 유동 해석)

  • Lee, Dong-Hyuk
    • Design & Manufacturing
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    • v.16 no.2
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    • pp.26-32
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    • 2022
  • It is known that the fluidized bed incinerator, which is the subject of analysis, shows excellent performance in heat and mass transfer due to excellent mixing and contact performance between fluidized sand and fuel, and also shows relatively good combustion characteristics thanks to good mixing and long residence time for low-grade fuels. have. In this study, air flow analysis is performed to understand the characteristics of co-firing of sludge, waste oil and solid waste in the fluidized bed incinerator, flow characteristics of flue gas, and discharge characteristics of pollutants.The fluidized bed incinerator subject to analysis is a facility that incinerates factory waste and general household waste together with sludge, with a processing capacity of 32 tons/day. to be. In addition, the operation method was designed for continuous operation for 24 hours. As a result, it can be seen that the lower combustion air and the introduced secondary air are changed to a strong turbulence and swirl flow form and exit through the outlet while rotating inside the freeboard layer. The homogeneous one-way flow form before reaching the secondary air nozzle has very high diffusivity with the high-speed jet flow of the nozzle.

Effect of Soil Mixture on the Growth of Chrysanthemum zawadskii var. latilobum KITAMURA (분화용 배양토가 구절초의 생육에 미치는 영향)

  • Shin Young-Seob;Yun Sei-Young
    • Korean Journal of Plant Resources
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    • v.19 no.1
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    • pp.68-75
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    • 2006
  • This study was conducted to investigate the combination of proper culture medium for differentiation culture of Chrysanthemum zawadskii var. latilobum KITAMURA. The combinations of culture medium were consisted with an inorganic materials such as vermiculite, perlite, saprolite, sand and upland top soil, and with an organic materials such as peat-moss, leaf mold and compost. For the plant growth characteristics, the plant height, number of tiller, root length and root weight in the combination of leaf mold was relatively great as compared to the treatment with peat-moss and compost. It was considered that humus might be contributed to improve the physical properties of soil as well as the sequential nutrient supply. For the combination of peat-moss, the plant growth was not good because of not sufficient nutrient supply, Also, the plant growth in the treatment of compost was so bad because of enhancement of culture medium pH 8.9 and increasement of phosphorous content.

The Study on the Strength Improvement $CO_2$ Mold Bonded With High Mole-Ratio Sodium Silicates (고(高)MOLE비(比)의 규산(珪酸)소다를 사용(使用)한 $CO_2$ 주형(鑄型)의 강도개선(强度改善)에 관(關)한 연구(硏究))

  • Kim, Bong-Wan;Lee, Kye-Wan
    • Journal of Korea Foundry Society
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    • v.7 no.4
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    • pp.366-379
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    • 1987
  • The influences of some factors on the variation of compression strength of $CO_2$ process were investigated with an attention given to use of high $SiO_2\;/Na_2O$ silicate, addition of organics and gassing operation. 1) Higher ratio binder offers faster rates of hardening with lower $CO_2$ consumption requiring more concentration for a good strength development. A mixture containing 4 percent of 2.7:1 ratio silicate produces the strength above $8kg\;/\;cm^2$ after 80 seconds gassing, but 5% and 6% respectively of 3.0:1 and3.3:1 ratio silicate are necessary to achieve equivalent levels of strength. 2) The correct water content in sand mixtures containing higher ratio silicates is necessary for the better strength properties to be obtained. The addition of 1% water to the sand mixtures bonded with 5%,3:1 ratio and 6%,3.3:1 ratio silicates maintains near-maximum strength on extended gassing. 3) When higher ratio silicates with 3:1 and 3.3:1 ratios are used,the addition of organic additives such as oil, sucrose and polyol results in considerable changes in strength. The presence of 1.0 to 1.5 percent of polyol produces a noticiable improvement 4) Gas diluted with air raises the efficiency of gas utilization. When gas contains 50 percent $CO_2$, the efficience is significantly increased with the best strength in the silicates having high ratios of 3:1 and 3.3:1. 5) The strength of molds is liable to change on storage with the reduction in water content. The magnitude of the strength change is determinded with the mole ratio. The presence of polyol in the mixture with 3.3:1 ratio silicate has a pronounced effect on maintaining the gassed strength.

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Effect of Surface Roughness of Al5052/CFRP Composites on the Adhesion and Mechanical Properties (Al5052/CFRP 복합소재의 표면특성이 접착성과 기계적특성에 미치는 영향)

  • Lee, Min-Sik;Kim, Hyun-Ho;Kang, Chung-Gil
    • Composites Research
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    • v.26 no.5
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    • pp.295-302
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    • 2013
  • In this study, Al5052/CFRP composites were fabricated for an automobile component by compression molding process inside a U-channel mold. Al5052 sheet were treated by sand blasting with two different particle sizes. Accordingly, surface roughness (Ra) values of $4.25{\mu}m$ and $1.85{\mu}m$ were obtained for the treated Al5052 sheets. The effect of surface roughness of Al5052 sheets on the adhesion and mechanical properties of Al5052/CFRP composites have been evaluated. Shear lap test and 3-point bending test were conducted. Results showed that the shear load for the composite fabricated by using the treated Al5052 sheets with Ra value of $1.85{\mu}m$ and $4.25{\mu}m$ were 3 and 5 times higher than Ra value of $0.73{\mu}m$ of the composite fabricated by using the untreated sheet. The bending stress of 200MPa was obtained for the composite fabricated with untreated Al5052 sheets. The bending stress increased to 400MPa when the composite fabricated from treated sheets. However, the bending stress was not influenced by treating condition through sand blasting.

A Study on the Bottom Ash Characteristics of Resonant Column Tests (공진주시험을 통한 Bottom Ash의 특성 연구)

  • Yoon, Won-Sub;Chae, Young-Su
    • Journal of the Korean Geotechnical Society
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    • v.27 no.6
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    • pp.81-95
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    • 2011
  • This study investigates relative density test of standard sand and bottom ash which were devided into No.40, No.60, No.100, No.200 and resonant column tests were conducted for samples with the relative density of 40%, 55%, and 70% on the basis of the test results. Resonant column tests were also conducted for each residual bottom ash which contains the passing sample of No.200 with the relative density of 55%. By compressing each residual sample with the compaction energy of A-compact mold test, the passing percentage of No.200 sieve increased up to 30%, which led to the adjustment of relative density to 10%, 20%, and 30%. Test results show that maximum shear modulus and damping ratio of bottom ash are smaller than those of standard sand because crushing strength and unit weight of the former are smaller than those of the latter.

A Study on the Liquefaction Behavior of Bottom Ash (Bottom Ash의 액상화 저항특성 연구)

  • Yoon, Won-Sub;Chae, Young-Su
    • Journal of the Korean Geotechnical Society
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    • v.27 no.6
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    • pp.63-79
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    • 2011
  • In this study relative density tests of bottom ash and standard sand were carried out. And cyclic triaxial tests for samples with the relative density of 40%, 55%, and 70% were carried out on the basis of the test results. Cyclic triaxial tests were also conducted for fines content with 55% relative density. Residual samples were divided into No.40, No.60, No.60, and No.100, and No.200. In order to avoid crashing that can happen when compaction of the sample is initiated, bottom ash was crushed using the a compact mold. In consideration of the crushing characteristics of each residual samples, the fragmentation rate increased up to 30%, which led to the adjustment of fine-grained amount to 10%, 20%, and 30%. Through the repative triaxial test in accordance with the relative density, resistant characteristics of the liquefaction of bottom ash was analyzed. Test results show that, crushing strength of bottom ash was smaller than that of standard sand, resulting in different liquefaction behavior characteristics. And we could find fines content with maximum resistant characteristics of the liquefaction.