• 제목/요약/키워드: Safety wheel

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FEM Analysis on Rolling Contact Fatigue Crack of a Railway Wheel (철도 차륜의 구름접촉 피로 균열에 관한 유한요소해석)

  • Kim, Ho-Kyung;Yang, Kyoung-Tak;Kim, Hyun-Jun
    • Journal of the Korean Society of Safety
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    • v.22 no.2 s.80
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    • pp.8-14
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    • 2007
  • In this study, tensile and fatigue crack propagation tests machined from actual wheels were performed. FEM analysis also was performed on the crack that was assumed to be 15 mm in depth under the wheel tread surface. The stress intensity factors K I and K II at the crack tip under the stress($P_{max}=911.5MPa$) due to a rolling contact were analyzed for crack growth characteristics. As a result, the perpendicular crack was found to be more dangerous compared to the parallel one. It is found that in the wheel fatigue crack, parallel to the wheel tread surface, the crack with its length 2a = 2.4mm starts to propagate due to the fact that the effective stress intensity factor access to the threshold stress intensity factor($K_{th}=16.04MPa{\sqrt{m}}$) of the wheel.

Wheel Slip Control of ABS Using Adaptive Control Method (적응제어 기법을 적용한 ABS의 바퀴 슬립 제어)

  • Choi, Jong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.3
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    • pp.71-79
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    • 2006
  • ABS is a safety device for preventing wheel locking in a sudden baking. Its control methods are classified into three types; deceleration control, wheel slip control and deceleration/acceleration control. The braking force takes the influence of the friction coefficient between road and tire, which in turn depends on the wheel slip as well as road conditions. In this paper, it has been proposed the wheel slip control system to apply the adaptive control method at the ABS. To maintain wheel slip to desired wheel slip, it have been done the linearization and designed the adaptive controller to apply gradient method based on the reference model. It is illustrated by computer simulations that the proposed control system gives good performances and adaptation to parameter variation.

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Evaluation of Residual Stress of railway wheel (철도차량 차륜의 잔류응력 평가)

  • 서정원;구병춘;이동형;정흥채
    • Proceedings of the KSR Conference
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    • 2002.10a
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    • pp.208-213
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    • 2002
  • Railway wheel and axle are the most critical components in railway system. A wheel and axle failure can cause a derailment with its attendant loss of life and property. The service conditions of railway vehicles have become severe in recent years due to a general increase in operating speeds. Therefore, more precise evaluation of wheelset strength and safety has been desired. Damages of railway wheel are a spatting by wheel/rail contact and thermal crack by braking heat etc. One of the main source of damage is a residual stress. therefore it is important to evaluate exactly. A Residual stress of wheel is formed at the process of heat treatment when manufacturing. it is changed by contact stress developed by wheel/rail contact and thermal stress from heat induced in braking. The objective of this paper is to estimate the variation and magnitude of the residual stress of railway wheel.

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Measurement of contact position between wheel and rail for clarification of derailment mechanism (탈선 매커니즘 해명을 위한 차륜/레일 접촉위치 측정)

  • Ham Young-Sam;Hong Jai-Sung;Lee Kwan-Sup;Seo Byung-Wook
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.608-612
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    • 2004
  • Safety from derailment has been evaluated according to the magnitude of the derailment coefficient, which does not always ensure sufficient safety evaluation, and is not necessarily helpful in clarifying the mechanism of derailment. When wheel rolls, point of contact between wheel and rail was change continuously and flange touches with rail. Established gauge so that can measure location of contact point between wheel and rail by strain gauge. Also, wish to describe result that compose bridge circuit and execute load test.

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Evaluation of Track Impact Factor in the Conventional Line (기존선 궤도의 충격계수 산정에 관한 연구)

  • 엄주환;유영화;엄기영
    • Journal of the Korean Society for Railway
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    • v.6 no.4
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    • pp.239-245
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    • 2003
  • In this paper, the track impact factor of conventional line was evaluated using the data for wheel load measured in field and the properties of current operating trains. The equation for track impact factor was presented through the statistical analysis of variational ratio in wheel load and compared with other design equations in domestic and foreign countries. A review on the safety of track system in conventional line was made from the relationship between the velocity and the corresponding impact factor. It was found that the impact factor from the proposed equation is a little less than the values from the equations adopted in both AREA and domestic railway, while it is same as the equation for continuous welded rail(CWR) in Japan. Therefore it could be said that the track satisfies a criteria for dynamic load caused by the train and the corresponding level of safety is guaranteed for dynamic load of the train

Dynamic Characteristics of the KTX on Wheel Conicity (차륜 답면형상에 따른 KTX의 동특성 검토)

  • Chang Jong-Ki;Lee Seung-Il;Choi Yeon-Sun
    • Proceedings of the KSR Conference
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    • 2003.10c
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    • pp.22-27
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    • 2003
  • The running safety of the rolling stock depends on the design characteristics and the contact condition between wheel and railway. In this study, the effect of the conicity of wheel tread on the running safety is analyzed. The modal analysis results in $0.5\~0.6Hz$ natural frequency with lateral modes. However, the frequency analysis for the running simulation shows the frequency components near 1Hz. The running simulation shows that the KTX with GV40 wheel has less lateral vibration than that of XP55 as the KTX goes higher speed.

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Evaluation of Running Stability of Tilting Trains in Conventional Curved Track (틸팅차량의 기존선 곡선부 주행안정성 평가)

  • 엄기영;엄주환;유영화;최정호
    • Journal of the Korean Society for Railway
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    • v.7 no.4
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    • pp.367-373
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    • 2004
  • The investigation of running stability of the train for curved track is necessary in view of preventing the train from derailment caused by unbalanced forces transferred from the wheel and guaranteeing moderate level of running safety in curve sections. This paper carried out an analysis of running stability of tilting trains in conventional line which the test operation of tilting trains under development are scheduled. For this purpose, the wheel load and lateral pressure to the rail are evaluated. The criteria for the calculated wheel load and derailment coefficient are compared to the design criteria for running stability. It is founded that the running stability of tilting trains for curved track is guaranteed to have sufficient safety and the train speed in curve is governed by the geometric layout of track rather than the criteria for running stability.

A Study on Wheelchair Occupant Injury in Wheelchair Accessible Vehicle by the Sled Test (충돌모의(Sled) 시험에 의한 특별교통수단 휠체어 탑승자 상해에 관한 연구)

  • Kim, Taeyong;Shim, Sojung;Kim, Siwoo;Kang, Byungdo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.25 no.2
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    • pp.140-148
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    • 2017
  • Accidents involving wheelchair accessible vehicles have been frequently occurring since the introduction of these vehicles in the Korean market. However, detailed regulations, which are required to ensure the safety of the wheel-chair occupants, are unavailable. In this study, both domestic and international vehicle safety regulations are analyzed in order to select the regulations that are similar to the transportation environment of Korea. Sled tests with an actual wheel-chair accessible vehicle were carried out based on the analyzed regulation requirements, as well as the values of the HIC, belt loads, dummy movements, and wheelchair movements. The test results showed that the movements of the dummy and the wheelchair did not meet the criteria of the regulation due to the improper positioning of the restraint systems.

A Study on Safety Estimation of Railroad Wheel (컨테이너 철도차륜의 안전성 평가에 관한 연구)

  • Lee, Dong-Woo;Kim, Jin-Nam;Cho, Seok-Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.4
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    • pp.1178-1185
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    • 2010
  • Recently, high speed of container freight cars is causing fatigue damage of wheel. Sudden failure accidents cause a lot of physical and human damages. Therefore, damage analysis for wheel prevents failure accident of container freight car. Wheel receives mechanical and thermal loads at the same time while rolling stocks are run. The mechanical loads applied to wheel are classified by the horizontal load from contact of wheel and rail in curve line section and by the vertical force from rolling stocks weight. Also, braking and deceleration of rolling stocks cause repeated thermal load by wheel tread braking. Specially, braking of rolling stocks is frictional braking method that brake shoe is contacted in wheel tread by high breaking pressure. Frictional heat energy occurs on the contact surface between wheel tread and brake shoe. This braking converts kinetic energy of rolling stocks into heat energy by friction. This raises temperature rapidly and generates thermal loads in wheel and brake shoe. There mechanical and thermal loads generate crack and residual stress in wheel. Wetenkamp estimated temperature distribution of brake shoe experimentally. Donzella proposed fatigue life using thermal stress and residual stress. However, the load applied to wheel in aforementioned most researches considered thermal load and mechanical vertical load. Exact horizontal load is not considered as the load applied to wheel. Therefore, above-mentioned loading methods could not be applied to estimate actual stress applied to wheel. Therefore, this study proposed safety estimation on wheel of freight car using heat-structural coupled analysis on the basis of loading condition and stress intensity factor.

A Running Safety Analysis of Railway Vehicle passing through Curve According to Rail Inclination Change (곡선부 통과열차의 레일 경좌 변화에 따른 주행안전성 해석)

  • Son, Myoung-Sun;Eom, Beom-Gyu;Kang, Bu-Byoung;Lee, Hi-Sung
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1922-1928
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    • 2011
  • The rail inclination produces a wider bearing area between the wheel and the rail by moving the wheel rail contact area away from the gauge towards the centre of the railhead, thus improving the wear pattern of the railhead and wheel treads. It is essential to keep the rail inclination within the allowable range to ensure optimum track geometry. Neglecting the rail inclination geometrical parameters in a track quality evaluation can cause safety of railway vehicle and serviceability problems. In this paper, we examined the effect of the rail inclination in general geometry state of the railway track using VI-Rail and analyzed running safety when the railway vehicle passing through curves depending on change of the rail inclination and running speed.

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