• Title/Summary/Keyword: Sacrificial anode cathodic protection

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Effect of Additional Elements on Efficiency of Al and Zn Sacrificial Anode for Naval Vessels (함정용 Al 및 Zn 희생양극의 효율에 미치는 첨가원소 영향)

  • Choi, Woo-Suk;Park, Kyung-Chul;Kim, Byeong-Ho
    • Journal of Navigation and Port Research
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    • v.39 no.4
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    • pp.277-283
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    • 2015
  • MS(Mild Steel), HTS(High Tensile Steel), HYS(High Yield Steel), AL(Aluminum Alloy) and Composite Materials are used for vessels. Steel Materials are mostly used for vessels because body of a ship have to perform the basic functions such as watertight, preserving the strength and supporting the equipments. The vessels primarily carry out a mission at ocean, so that body of a ship is necessarily rusted. There are several methods to protect the corrosion of vessels such as painting, SACP(sacrificial anode cathodic protection) and ICCP(impressed current cathodic protection). For the sacrificial anode cathodic protection, Al and Zn alloys are normally used. Heavy metals are added to the Al and Zn Alloys for improving the corrosion properties but they are so harmful to the human and environment. Therefore, the use of these heavy metals is strictly regulated in the world. In this paper, Al and Zn Alloys are made by adding the trace elements(Ma, Ca, Ce and Sn) which is not harmful to the human and environment. SEM, XRD, Potentiodynamic Polarization test and Current Efficiency test are conducted for evaluation of Al and Zn Alloys. As a result of the experiment, Al-3Zn-0.6Sn and Zn-3Sn Alloys are more efficient than other Alloys.

A Study on the Sacrificial Anode for Imparting High Capabilities to Cathodic Protection (전기방식시 적용되는 희생양극의 성능개발에 대한 연구)

  • 김성종
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.34 no.1
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    • pp.37-42
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    • 1998
  • Al alloy anode is mostly used for protecting marine structures such as pier steel piles and ship's body. Recently it has been reported that the life of Al alloy anode has been shortened significantly than the original design life. It is suggested that the suspected reasons for this problem mentioned above seems to be the improper protection design of alloy of anode on sea water regardless of environmental facotrs such as flow rate, temperature, contamination degree etc. However there is few paper about to the sea water contamination degree affecting to the life of Al alloy anode. In this study, the property of Al alloy anode was investigated as a parameter of sea water contamination degree such as variation of pH 2, 4, 6, 8, 10 and each sea port's contaminated waters.

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Fundamental Study on Cathodic Protection and Material Development as Erosion-Control Methods of Oceanic Centrifugal Pump(1) (해상용 원심펌프 임펠러의 침식억제법으로 음극방식 및 재료개발에 관한 기초연구 1)

  • 이진열;임우조
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.2
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    • pp.56-66
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    • 1995
  • Recently, with theraped advancement in th oceanology such an ocean-going vessel and oceanic structures, there is a need to study the cavitation erosion-corrosion control of pump impeller, the partial element of ocean machinery, for more effective operation. Especially, the cathodic protection (impressed current method & Al-sacrificial anode method) was applied to sea water, and Cu-alloy material mixed Zn & Al was used as a control method of cavitation erosion-corrosion. In this study, used the piezoelectric vibrator with 20KHz, 24.mu.m to cavity generation apparatus, and investigated the weight loss, weight loss rate, electrode potential & current density etc. under this condition. According to test result, thos describes how to indentify an influence of the cathodic protection and Al & Zn addition in material development for the control of cavitation erosion-corrosion, and those will serve as fundamental data on the cavitation erosion-corrosion control of oceanic centrifugal pump.

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Development of Integrated Corrosion Monitoring and Control System (통합 부식 모니터링 및 통합 제어 시스템의 개발)

  • Yoo, Nam-Hyun;Kim, Young-Hun
    • Journal of Ocean Engineering and Technology
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    • v.27 no.3
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    • pp.8-14
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    • 2013
  • Although there are various factors that threaten the security of ships, one of the most harmful is corrosion. It is not easy to find corroding areas and the status of corrosion, even though corrosion causes serious problems such as submergence and marine pollution as a result of leaking oil and polluted water. To monitor the corrosion of ships, non-destructive inspection, weight loss coupons, electrical resistance, linear polarization resistance, zero resistance ammeter, and electrochemical impedance spectroscopy have been developed. However, these methods require much time to detect corrosion, and most are not appropriate for real time monitoring. Coating, sacrificial anode, and impressed current cathodic protection (ICCP) methods have been developed to control corrosion. The ICCP and sacrificial anode methods are the most popular ways to prevent ship corrosion. However, ICCP is only appropriate for the outside of a ship and cannot be used for complex structures such as ballast tanks because these are composed of many separate chambers. Sacrificial anodes have to be replaced periodically. This paper proposes an integrated corrosion monitoring and control system (ICMCS) that can detect corrosion in real time and is appropriate for complex structures such as ballast tanks. Because the system uses titanium for an anode, exhausted anodes do not need to be replaced.

Electrochemical Characteristics of Arc Zn Thermal Spray Coating Layer in Sea Water (해수 내 아크 아연 용사코팅 층의 전기화학적 특성)

  • Park, Il-Cho;Seo, Gwang-Cheol;Lee, Gyeong-Woo;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.48 no.6
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    • pp.343-348
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    • 2015
  • In this paper, arc Zn thermal spray coating was carried out on the SS400 steel, and then various electrochemical characteristics and surface damage behavior of Zn thermal spray coating layer were analyzed. As the results, the potential of Zn thermal spray coating layer presented driving voltage above 300 mV compare to that of SS400 steel. The passivity characteristic in anodic polarization curve was not presented. It was adequate to as sacrificial anode material. In the surface damage after galvanostatic experiments, uniform corrosion tendency of Zn thermal spray coating layer was clearly observed with acceleration of the dissolution reaction. In conclusion, Zn thermal spray coating could be determined to represent the corrosion protection effect by stable sacrificial anodic cathodic protection method in seawater because it had sufficient driving voltage and uniform corrosion damage tendency for the SS400 steel.

The Development of the High-efficiency Rectifier on Marine Metallic Structures(II) (해양금속구조물의 전기방식을 위한 고효율 정류기 개발(II))

  • Ha, Tae-Hyun;Bae, Jeong-Hyo;Kim, Dae-Kyeong;Lee, Hyun-Goo;Choi, Sang-Bong;Jeong, Seong-Hwan
    • Proceedings of the KIEE Conference
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    • 2000.11d
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    • pp.727-728
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    • 2000
  • The Cathodic Protection system which is usually applied to marine metallic structures in domestic is Sacrificial Anode Method. In general. low efficiency rectifiers are using in the field of Cathodic Protection. These rectifiers are not only low efficiency but also manual type which is not able to control remotely. In this paper we describe the high efficiency rectifier used the high speed switching method for optimum corrosion control of marine metallic structures.

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The Development of the High-efficiency Rectifier on Marine Metallic Structures (해양금속구조물의 전기방식을 위한 고효율 정류기 개발)

  • Ha, Tae-Hyun;Kim, Dae-Kyeong;Bae, Jeong-Hyo;Lee, Hyun-Goo;Choi, Sang-Bong;Jeong, Seong-Hwan
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.3130-3132
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    • 2000
  • The Cathodic Protection system which is usually applied to marine metallic structures in domestic is Sacrificial Anode Method. In general, low efficiency rectifiers are using in the field of Cathodic Protection. These rectifiers are not only low efficiency but also manual type which is not able to control remotely. In this paper we describe the high efficiency rectifier used the high speed switching method for optimum corrosion control of marine metallic structures.

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A Study on the Practical Cathodic Protection Design for the FRP Fishing Boat and It’s Application Scheme (FRP 어선 2종 스테인리스강 축의 음극방식을 위한 실용설계 및 적용방안 연구)

  • Gang, Dae-Seon;Kim, Gi-Jun;Lee, Myeong-Hun;Park, Jeong-Dae;Kim, Tae-Eon
    • Journal of Korea Ship Safrty Technology Authority
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    • s.21
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    • pp.66-77
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    • 2006
  • Stainless steel has been stably used closed by passivity oxidation films(Cr₂O₃) is made by neutral atmospheric environment. However, passivity oxidaton films of the surface of stainless steel occasionally comes to be destroyed in seawater which is influenced by an environment having galogen ion like Cl‾, then, localization corrosion comes to occur Stainless steel 304 for shaft system material of the small-size FRP fishing boat on seawater environments made an experiment on simulation of sacrifical anode(Al, Zn). Through these experiment and study, following results have been obtained ; According to the field inspection and corrosion simulation, the corrosion on the 2nd class stainless steel shaft(STS304) in FRP fishing boat has been verified to occur by crevice corrosion and galvanic corrosion etc., According to the comparison and analysis of Stainless steel 304 was severely corroded, but, protected shaft specimen was not totallay corroded. This result is assumed to be made by the facts that anodic reaction, Fe → fe²++ 2e¯, has been restricted by the cathodic protection current of sacrificial anode material.

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Effect of Impressed Potential on the SCC of Al-Brass (Al-황동의 응력부식균열 특성에 미치는 인가전위의 영향)

  • 정해규;임우조
    • Journal of Ocean Engineering and Technology
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    • v.18 no.1
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    • pp.69-74
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    • 2004
  • In general, the protection method of Shell and Tube Type heat exchanger for a vessel has been applied as a sacrificial anode, which is attached at the inner side of the shell. However, this is an insufficient protection method for tube. Therefore, a more suitable method, such as the impressed current cathodic protection for tube protection, is required. Al-brass is the raw material of tubes for heat exchanger of a vessel where seawater is used for cooling the water. It has a high level of heat conductivity, excellent mechanical properties, and a high level of corrosion resistance, due to a cuprous oxide (Cu$_2$O) layer against th seawater. However, in actuality, it has been reported that Al-brass tubes for heat exchanger of a vessel can produce local corrosion, such as stress corrosion cracking (SCC). This paper studied the effect of impressed potential on the stress corrosion cracking of Al-brass for impressed current cathodic protection in 3.5% NaCl +0.1% NH$_4$OH solution, under flow by a constant displacement tester. Based on the test results, the latent time of SCC, stress corrosion crack propagation, and the dezincification phase of Al-brass are investigated.

Characteristics and Measurement Method of the Underwater Electromagnetic Signature Emitted from a Naval Ship (함정 발생 수중 전자기장 신호의 특성 및 측정 기법)

  • Yang, Chang-Seob;Chung, Hyun-Ju;Shin, Seung-Je
    • Journal of the Korea Institute of Military Science and Technology
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    • v.9 no.2 s.25
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    • pp.11-19
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    • 2006
  • The underwater electromagnetic signatures of a naval ship are mainly generated from three sources which are the permanent and induced magnetic field in the ship's hull and other ferrous components, the cathodic current electromagnetic field established by the Impressed Current Cathodic Protection(ICCP) system or the Sacrificial Anode and the stray electromagnetic fields generated by onboard equipment. These signatures can be minimized by certain design methods or installation of signature reduction equipment. In this paper, we represented the characteristic of the underwater electromagnetic signature and the signature reduction techniques for a naval ship. Also, we measured the electromagnetic field changes emitted from the real ship using the Electric and Magnetic field Measurement System(EMMS). We found that the underwater electromagnetic signature for a naval ship can be used as input or trigger signal in a surveillance system and an influence mine.