• Title/Summary/Keyword: STS304

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Development of the Heat-Resistant Functionally Gradient Material with Metal Substrate (금속기지 내열 경사기능 복합재료 개발에 관한 연구)

  • Kim, Bu-Ahn;Nam, Ki-Woo;Cho, Mun-Ho
    • Journal of Ocean Engineering and Technology
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    • v.13 no.1 s.31
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    • pp.62-69
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    • 1999
  • 67Ni-22Cr-10Al-1Y and $ZrO_2-8Y_2O_3$ were coated on the substrate surface of ST304 and Al2024 by the plasma spraying method. The adgesion of the films varies depending on the substrates and the laminating method. In the case of STS304, the cracks were observed at thermal shock temperature difference ${Delta}T$ of $900^{circ}C$ in the non functionally gradient material(NFGM) and at $1100^{circ}C$ in the functionally gradient material(FGM). The film adhesion of the FGM is better than that of the NFGM in ST304. The cumulative AE count of the FGM of STS304 increased continuously at the bending test. But the NFGM of STS304 showed discontinuity of the AE count. The total AE count for the FGM of STS304 decreased as the number of thermal shock increased, and this tendency was evident as the thermal shock temperature difference increased.

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Development of Sn-Al Thermal Diffusion Coating Technology for Improving Anti-Galling Characteristics of 304 Stainless Steel (304 스테인레스강의 고착방지성능 향상을 위한 Sn-Al 열 확산 코팅 기술 개발)

  • Hwang, Ju-Na;Kang, Sung-Hun;Cho, Sungpil;Jeong, Hui-Jong;Kim, Dong-Uk;Lee, Bang-Hui;Hwang, Jun;Lee, Yong-Kyu
    • Journal of the Korean institute of surface engineering
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    • v.51 no.5
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    • pp.297-302
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    • 2018
  • The important drawback of hardware fasteners consisted of 304 stainless steel (STS) is a frequent galling caused by a combination of friction and adhesion between the sliding surface. To improve the anti-galling effect, Sn-Al coatings by a thermal diffusion have been developed. The thermal diffusion by pack cementation with an $AlCl_3$ activator at $250^{\circ}C$ for 1 hour produced an Sn-Al alloy coating layer with an average thickness of $9.9{\pm}0.5{\mu}m$ on the surface of 304 STS fasteners. Compared with the galling frequency of the 304 STS fasteners, Sn-Al coatings on the surface of 304 STS fasteners demonstrated about 2.8-time reduction of the galling frequency.

Effects of the Brazing Bonding between Al2O3 and STS304 with an Ion Beams (이온빔을 이용한 STS304와 알루미나 브레이징 접합효과)

  • Park, Il-Soo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.12
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    • pp.8679-8683
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    • 2015
  • Using a surface modification technique, ion beam assisted deposition (IBAD) of Ti thin film it becomes possible to prepare an active ceramic surface to braze $Al_2O_3$-STS304 with conventional Ag-Cu eutectic composition filler metal. Researches on bonding formations at interfaces of ceramic joints were mainly related on the development of filler metals to ceramic, the process parameters, and clarifications of reaction products. From the results, the reactive brazing is a very convenient technique compared to the conventional Mn-Mo method. However melting point of reactive filler is still higher than that of Ag-Cu eutectic and it forms the brittle inter metallic compound. Recently several new approaches are introduced to overcome the main shortcomings of the reactive metal brazing in ceramic-metal, metal vapor vacuum arc ion source was introduced to implant the reactive element directly into the ceramics surface, and sputter deposition with sputter etching for the deposition of active material.

A Study on the Rupture and Crack Propagation Dharacteristics in the Material Friction-Welded with Hetrogeneous Steels of SM40C and STS304 (SM40C와 STS304 이종재료 마찰용접재의 파단특성 및 크랙전파특성의 연구)

  • 오세욱;허정원;유재환;김재철
    • Journal of Welding and Joining
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    • v.10 no.4
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    • pp.230-239
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    • 1992
  • The specimens of two base metals and material friction-welded with hetrogeneous steels of SM40C and STS304 have been prepared and the characteristics of rupture and crack propagation of them have been examined. In the friction-welded material, the width of HAZ is 3.0mm for STS304 and 3.4mm for SM40C. The hardness distribution in HAZ of SM40C is decreased gradually as being getting off interface, but that in HAZ of STS304 is decreased remarkedly and the value of hardness becomes a little lower than that of the base metal in region of 1mm from interface and becomes a little higher than that of the base metal. The tensile strength of the friction-welded material appeared a little lower than that of the base metal and rupture by tensile load is developed in HAZ of STS304 and the position of rupture is at region of low hardness(1mm from interface). The crack propagation rates(da/dN) in both HAZ of the friction-welded material are a little higher than those in both base metals, but the difference are less except for the case of SM45C in low .DELTA. K value. It has been ascertained that the crack in the interface propagates selectively along the HAZ of SM40C and consequently the crack propagation rate is almost similar to that in the HAZ of SM40C.

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The Study on the Corrosion Characteristics of STS 304 Pipeline Steel Weldment for Gas Cooling & Heating System (가스 냉온수기용 STS 304 배관 용접부의 부식특성에 관한 연구)

  • Kim, Hwan-Sik;Lim, Uh-Joh
    • Journal of the Korean Institute of Gas
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    • v.11 no.2 s.35
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    • pp.31-36
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    • 2007
  • In order to study on the corrosion characteristics of STS 304 pipeline steel weldment for gas cooling & heating system. the electrochemical polarization test and corrosion test by impressed potential in 0.5M $H_2SO_4+0.01M$ KSCN solution was carried out. Also, SEM and hardness of welding zone was measured. And then passive behavior, corrosion behavior by the impressed potential and SEM aspect and hardness behavior of base metal(BM) and heat affected zone(HAZ) for STS 304 pipe were investigated. The main results are as follows: 1) The critical anodic current density of heat affected zone(HAZ) is drained more highly than that of base metal(BM), and primary passive potential of HAZ become higher than that of BM. 2) The passive current density of TUE is drained more highly than that of BM, and passive region of BM become bigger than that of HAZ. 3) By the impressed potential, the current density of HAZ is drained more than that of BM.

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The Corrosiveness Evaluation according to the Needle Material in the Electroacupuncture Operation (전침 시술시 침 재료에 따른 부식성 평가)

  • Kwon, O-Sang;Choi, Kwang-Ho;Cho, Sung-Jin;Ryu, Yeon-Hee;Choi, Sun-Mi;Lee, Sang-Hoon
    • Korean Journal of Acupuncture
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    • v.29 no.2
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    • pp.216-223
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    • 2012
  • Objectives : Electroacupuncture is widely used because of its diverse curative influence. However, its electrical safety is not guaranteed when applied on the human body. Therefore, in this study, we did research on the corrosiveness of electroacupuncture when applied on the body fluid. Methods : We did research using acupuncture needles which were made of STS304 or STS316 and which were coated or not coated in silicone. They were 0.25 mm in diameter and 40 mm in length. We immersed them to the depth of about 1cm in Hank's Solution and gave a stimulus in 120 Hz for 60 minutes. Then, we measured the pH of Hank's solution and mass of needles and observed their shape. Results : Acupuncture needles which were made of STS304 corroded more easily than those which were made of STS316 when they were applied on the human body. Acupuncture needles which were coated in silicone corroded much more easily than those which were not coated in silicone when they were applied on the body fluid. Conclusions : In this study, we did research on the corrosiveness of electroacupuncture when it is applied on the body fluid using several acupuncture needles. We made a conclusion that when acupuncture needles were applied on the body fluid, the coated one made of STS304 corrodes more easily than the uncoated one made of STS316. We hope that additional further researches on the effect of the corrosiveness of an acupuncture needle will be carried out.

Tool Geometry for Improving Tool-Life in Turning of STS 304 (STS 304의 선삭에서 공구수명 향상을 위한 공구형상)

  • 이재우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.581-584
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    • 2003
  • The austenitic STS 304 stainless steel was turned to clarify the effects of tool geometry on the tool wear. The wear of TiN-TiCN-TiC-TiAlN coated tungsten carbide tool was the smallest, exhibiting larger wear in the order of Si-Al-O-N ceramic, TiN coated tungsten carbide, TiN-TiCN-TiN coated tungsten carbide, TiC-TiN cermet and M20 tungsten carbide tools at the same cutting conditions. The S-type tool of M20 with large approach angle showed the longest tool life of all tools used in this tests due to preventing the groove wear of the side cutting edge. The wear of the S-type tool with the rake angle of 15$^{\circ}$became smaller than with that of -5$^{\circ}$, but the tool with the nose radius of 0.8mm did not perform much better with increasing the rake angle.

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Tool-Wear Characteristics in Turning of STS 304 (STS 304 선삭시의 공구마멸 특성)

  • 이재우
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.56-64
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    • 2003
  • The effect of tool geometry on the tool wear in turning the austenitic stainless steel, STS 304 was investigated. The wear of TiN-TiCN-TiC-TiAlN coated tungsten carbide tool was the smallest, showing larger wear in the order of Si-Al-O-N ceramic, TiN coated tungsten carbide, TiN- TiCN- TiN coated tungsten carbide, TiC-TiN cermet and M20 tungsten carbide tools at the same cutting conditions. The S-type tool of M20 with the larger side cutting edge angle showed the smallest tool wear in all tests due to preventing the groove wear of the side cutting edge. The wear of the S-type tool with the rake angle of $15^{\circ}$ became smaller than with that of $-5^{\circ}$, but the tool with the nose radius of 0.8mm did not perform much better with increasing the rake angle.

Evaluation of Mechanical Properties and Fatigue Behavior of STS 304L due to Plastic Working (소성가공에 따른 STS 304L 재료의 기계적 특성 및 피로평가)

  • Shim, Hyun-Bo;Kim, Young-Kyun;Suh, Chang-Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.7
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    • pp.635-643
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    • 2017
  • The purpose of this study is to investigate the influence of the cold reduction rate and an ultrasonic fatigue test (UFT) on the fatigue behaviors of STS 304L. The tensile strength, yield strength, hardness value and fatigue limit in the UFT fatigue test linearly increased as thickness decreased from 1.5 mm to 1.1 mm, as the cold reduction rate of STS 304L increased. As a result of the UFT fatigue test (R = -1) of four specimens, the fatigue limit of the S-N curve formed a knee point in the region of $10^6$, and the 2nd fatigue limit caused by giga cycle fatigue did not appeared. In the case of t = 1.1 mm, the highest fatigue limit was 345 MPa, which was 64.3% higher than the original material (t = 1.5 mm). As a result of the UFT fatigue test of STS 304L, many small surface cracks occurred, grown, coalesced while tearing.

Experimental Study on Wear Behavior of Material Pairs under Normal and Sliding Mixed Loading Conditions (무윤활 수직-수평 복합하중 조건에서 재료조합에 따른 마모특성 변화에 관한 실험적 연구)

  • Choi, Sung-Woo;Min, June-Kee;Jeong, Il-Wook;Park, Sang-Hu
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.11
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    • pp.131-137
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    • 2009
  • A pair of connectors for transferring torque is widely used in various types of a mechanical system. By the repetition of mechanical contact between a pair of connector, wear occurs easily. This kind of defect sometimes can cause a serious problem of health in case of the connector is used in a refrigerator. In this work, the material combination of connectors was experimentally studied to reduce the amount of wear; for the combination of connectors, various types of engineering materials including polyacetal, polycabonate, stainless steel (STS-304), NiP coated STS-304, and STS-310 were evaluated to check each wear behavior. Also an effective method of wear test was suggested for precise controlling of wear conditions such as contact area, contact force, and relative motion speed. From the test results, it was found out that a pair of polyacetal to STS-304 and STS-310 showed the lowest specific wear rates among other pairs.