• Title/Summary/Keyword: STS304

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Fatigue Crack Growth Characteristics of Cold Stretched STS 304 Welded Joint (콜드 스트레칭 STS 304강 용접부의 저온피로균열진전 특성)

  • Lee, Jeong Won;Na, Seong Hyeon;Yoon, Dong Hyun;Kim, Jae Hoon;Kim, Young Kyun;Kim, Ki Dong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.9
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    • pp.809-815
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    • 2017
  • STS 304 steel is used as pressure vessel material, and although it exhibits excellent mechanical characteristics at a low temperature, it is heavier than other materials. To address this issue, a method using cold-stretching techniques for STS 304 can be applied. In this study, a cold-stretching part and welded joint specimen were directly obtained from a cold-stretching pressure vessel manufactured according to ASME code. Fatigue crack propagation tests were carried out at room temperature and $-170^{\circ}C$ using the compliance method for stress ratios of 0.1 and 0.5. The results indicate that crack growth rate of the welded joint is higher than that of the cold-stretching part within the same stress intensity factor range. The outcome of this work is expected to serve as a basis for the development of a cold-stretched STS 304 pressure vessel.

Mechanical Properties and Ultrasonic Characteristic of SS400 and STS304 by Simulated Heats (열재현에 의한 SS300 및 STS304의 기계적 성질 및 초음파 특성)

  • Jeong, Jeong-Hwan;Ahn, Seok-Hwan;Park, In-Duck;Nam, Ki-Woo
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2003.10a
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    • pp.127-132
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    • 2003
  • In a today industry, the welding is doing a many portion in structure manufacture. This study is simulated heat of heat-effected zone and researched a mechanical properties and ultrasonic characteristic in used the SS400 and the STS304. As the result mechanical properties of steel that become drawing decreased because of remaining stress by strain gardening according as simulated heat temperature rises, but according as temperature rises in material that do simulated heat after have done annealing, mechanical propensity was improved. The velocity and attenuation become different by effect of remaining stress than effect of material internal microstructure in ultrasonic wave test. In the case of STS304, there was change in mechanical properties by effect that is by strain hardening, but there was no change in material that simulated heat after annealing. When become drawing in ultrasonic waves test, according as simulated heat temperatures rise, change of attenuation coefficient is looked, but material that simulated heat after annealing was no change almost both the volocity and attenuation.

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A Study on the Chip Control in Machining STS304 Using a Chip Breaker (STS304잘삭시 Chip Breaker를 이용한 Chip제어에 관한 연구)

  • Yeom, D.W.;Yu, K.H.;Seo, N.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.6
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    • pp.42-49
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    • 1994
  • One of the parameters that influence the productivity of every industry, involved in metal cutting, is the chip from ; continuous or broken chip. Chip form varies according to machining conditions, material used, tool geometry and chip breaker geometry. Therefore, in this study we carried out the experiment on the chip control in machining STS304 using an attached obstruction type chip breaker. Namely, with the change of a chip breaker distance, chip breaker angle, cutting characteristics in machining STS304 which is well-known as a machining difficult material and produces a saw-toothed chip. The results of the experiment are as follows : 1. The chip breaker distance and angle under which the preferred chip is produced, show 1.5mm and 60 .deg. , while chip breaker angle in machining an ordinary steel was well-known 45 .deg. . 2. During the cutting process, the change of feed than the change of velocity was applied as cutting conditions, effects more clearly on the chip breaking. 3. Considering a whole surface roughness, it is not advisable to apply chip breaker mentioned above for precision cutting.

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A Study on the joining of $Al_2O_3$ to STS 304 with using Cu-7.5wt% Zr Insert metal (Cu-7.5wt% Zr 삽입 금속을 이용한 $Al_2O_3$-STS 304 접합체 계면 조직에 관한 연구)

  • 김병무;한원진;강정윤;이상래
    • Journal of Welding and Joining
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    • v.11 no.1
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    • pp.62-72
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    • 1993
  • Recently there is an increased interest in joining of ceramics to metals and brazing now an accepted method of joining for a wide variety of ceramic to metal combination. The present research work is aimed at establishing the basis of the metal-ceramic joining of $Al_{2}$O$_{3}$ to STS 304 with using Cu-7.5wt% Zr insert metals. Also the microstructures of the brazed joints were observed by using optical microscope and SEM and the reaction products were analyzed by using EDX, WDX and XRD. As a result, the following findings were obtained. The reaction layers of the brazed joints of $Al_{2}$O$_{3}$ to STS 304 are composed of four layers at the bonded interlayer. Double reaction layers are formed at the interface of $Al_{2}$O$_{3}$ insert metal. Layer I was composed of ZrO$_{2}$ particles, Fe-Cr-Ni compounds in Cu matrix, while layer II ZrO$_{2}$ band phase containing Fe-Cr-Ni compounds.

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Effect of δ-Ferrite on the Hot Workability and Surface Defect of STS 304 Billets Containing 3 wt. % Cu (3 wt.% Cu 함유 STS 304 빌렛의 열간가공성과 표면결합에 미치는 δ-ferrite의 영향)

  • Kim, S.W.
    • Korean Journal of Materials Research
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    • v.14 no.6
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    • pp.379-388
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    • 2004
  • To investigate the effect of D-ferrite on the hot workability and surface defect of STS 304 billets containing 3 wt. % Cu, microstructure observations and high temperature mechanical properties test were carried out for the specimens extracted mainly from raw or oxidized billets. It was found that the total $\delta$-ferrite content has little influence on the hot workability, even though the fracture cracks due to high temperature tension or compression test were initiated and propagated mostly along $\delta$/${\gamma}$ boundary in the specimens. On the other hand, it was supposed that the direct causes of surface defects in the wire rolled from the as-continuously cast billet were the grain boundary embrittlement arose from the deep diffusion of oxygen into the grain boundary, and the oxidation of $\delta$-ferrite connected by a grain boundary to the surface during the billet reheating process as well.

The Effect of Welding Parameters on the Weld Shape in Pulsed GTA Welding of a STS304L Stainless Steel Capsule (STS304L 캡슐의 펄스형 GTA 용접에서 용접변수들이 용접부 형상에 미치는 영향)

  • Lee, Hyoung-Keun;Han, Hyon-Soo;Son, Kwang-Jae
    • Journal of Welding and Joining
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    • v.25 no.5
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    • pp.64-71
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    • 2007
  • The aim of this paper is to investigate the effects of welding parameters on the weld shape in seal-welding of STS304L capsule for manufacturing a radioisotope source which is widely used in nondestructive testing of metal structures using gamma ray. Pulsed gas tungsten arc (Pulsed GTA) welding is performed for thin cross sectional area of the capsule. Seven welding parameters including current waveform parameters and arc length etc. are selected as main process parameters using design of experiment. The weld shape such as bead width, penetration depth, weld area, aspect ratio and area rate is investigated to assess the effects of welding parameters. As results, the combination of pulse duty/welding speed largely affects on bead width, penetration depth, area and aspect ratio. Finally, it is concluded that the key parameters are the combination of pulse duty/welding speed, base current and arc length, and their optimal conditions are 50%/1.77mm/s, 6.4A and 1 mm.

Study on Surface Roughness due to WA-BF-Fe Grain for Internal Magnet-abrasive Finishing Apparatus of STS 304 Pipe (STS 304 파이프 내면의 자기연마법에 있어서 WA-BF-Fe 자성입자가 표면거칠기에 미치는 영향)

  • 김용수;정윤중;김희남;김순채;배재만
    • Journal of the Korean Society of Safety
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    • v.16 no.3
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    • pp.35-40
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    • 2001
  • An internal finishing process applying Magnetic Abrasive Finishing (MAF) was proposed to produce smooth inner surfaces of tubes at a high rate. Since this process uses the tube rotation system, it has been considered applicable only to tubes which are rotatable at high speeds. Here development of the stainless tube(STS 304) rotation system to extend the scope of the application of the internal finishing process applying MAF was made. By the stainless tube(STS 304) rotation system, the abrasive magnetically attracted by the poles is rotated along the inner surface of the tube by magnetic force together with fixed poles, finishing the inner surface of the tube. The main results obtained are as follows : 1) The magnet abrasive finishing minimized influence due to external force because non-contact finishing, 2) The profile of surface roughness decreased very good in 11.4m/min range because abrasive size and speed, 3) The profile of surface roughness by flux density decreased in finishing speed 28m/min, 4) The profile of surface roughness by fled rate decreased in 0.16mm/rev and 0.18mm/rev.

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Electroless nickel plating on STS 304L powder (STS 304L powder 상의 무전해 니켈 도금)

  • Park, So-Yeon;Lee, Jong-Kwon
    • Proceedings of the KAIS Fall Conference
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    • 2006.05a
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    • pp.184-187
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    • 2006
  • Nickel was plated electrolessly on 304L stainless steel powder. To obtain uniform coating and dispension of powder, the bath was continuously agitated with magnetic stirrer. The various pH and bath temperatures were studied. The conditions were in the range of $pH4{\sim}10$ and $45{\sim}65^{\circ}C$, respectively. The coating morphologies were examined by SEM/EDS tests. The optimum condition was pH9 at $55^{\circ}C$.

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A study of the determination of off-set position for Nd:YAC laser welding between SCP steel sheet and STS304 sheet (Nd:YAG 레이저빔을 이용한 SCP 강판과 STS304강판 용접시 오프셋(off-set) 위치 결정에 관한 연구)

  • Yoon B. S.;Kim T. H.;Park G. Y.;Lee G. D.
    • Laser Solutions
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    • v.7 no.2
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    • pp.1-10
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    • 2004
  • This work was attempted to join SCP sheet and STS304 sheet by using Nd:YAC laser beam. SCP sheet has good formability and low cost, while STS304 has excellent corrosion resistance and mechanical properties in high temp. In this experiment, butt joint type was used to develop the tailored blank welding for dissimilar steel. Sheets which have different thermal properties. Computer simulation was conducted to obtain the off-set position for efficient welding by considering laser power, scanning speed, focal length and basic properties. The result showed that the optimum thermal distribution was obtained when the laser beam was irradiated at $0.05{\sim}0.1$ mm off-set toward the SCP sheet side. The experiment was conducted based on the result of computer simulation to show the same optimum conditions. Optimum conditions were 3KW in laser beam power, 6m/min in scanning speed, -0.5mm in focal position, 0.1mm off-set toward SCP. Microhardness test, tensile test, bulge test, optical microscopy, EDS, and XRD were performed to observe the microstructure around fusion zone and to evaluate the mechanical properties of optimum conditions, The weld zone had high microhardness values by the formation of the martensitic structure. Tensile test measured the strength of welded region by vertical to strain direction and the elongation of welded region by parallel to strain direction. Bulge test showed $52\%$ formability of the original materials. Bead shape, grain size, and martensitic structure were observed by the optical microscopy in the weld zone. Detailed results of EDS, XRD confirmed that the welded region was connected of martensitic structure.

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Corrosion Damage Characteristics of STS 304 for the Nuclear Power Plant with Chemical Decontamination Conditions in Permanganic and Oxalic Acid (과망간산과 옥살산 화학제염 공정 시 원전기기용 STS 304 의 부식 손상 특성)

  • Han, Min-Su;Jung, Kwang-Hu;Yang, Ye-Jin;Park, Il-Cho;Kim, Ki-Chul;Seo, Bum-Chul;Park, Ju-Hyun;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.50 no.4
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    • pp.251-258
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    • 2017
  • This study was carried out with solution temperature variables of $75^{\circ}C$ and $90^{\circ}C$ for STS 304, which is a nuclear equipment material, in order to determine the corrosion damage behavior in chemical decontamination process using permanganic acid and oxalic acid. Then electrochemical polarization experiment, weight loss measurement, surface morphology observation and surface damage depth were measured every cycle of the decontamination process to analyze the degree of corrosion damage. As a result, the corrosion current density, weight loss, and surface damage increased as the decontamination process cycle increased, and the corrosion damage of STS 304 tended to increase. Few ${\mu}m$ pitting damage was observed on the surface observation. In 5 cycle, the elongated wormhole-type pitting damage appeared, leading to relatively large surface damage. However, there was no significant difference in the degree of surface damage resulting from the increase in the temperature of the chemical decontamination solution.