• Title/Summary/Keyword: STIR

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Researches in Corrosion Resistance of Friction Stir Welded Aluminum alloys (마찰교반접합된 알루미늄 합금의 내식 특성에 관한 연구 동향)

  • Ahn, Byung-Wook;Choi, Don-Hyun;Yeon, Yun-Mo;Jung, Seung-Boo
    • Journal of Welding and Joining
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    • v.31 no.2
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    • pp.21-25
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    • 2013
  • Aluminum alloys have been considered for substantial use in these industries. This ensues from their attractive strength to weight ratio, superb formability, apposite weldability and acceptable corrosion resistance. Depending on the specific application, corrosion behavior is a significant factor of a welded joint. In this study, recent researches in the view of corrosion resistance of friction stir welded aluminum alloys are briefly reviewed.

Effects of Tool Rotation and Transition Speed during Friction Stir Welding of Al 7075-T651 Alloy (Al 7075-T651의 마찰교반 용접에 대한 회전속도와 이송속도의 영향)

  • Han, Min-Su;Jeon, Jeong-Il;Jang, Seok-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.4
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    • pp.532-539
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    • 2007
  • The 7075-T651 Al alloy was welded by friction stir welding. Microstructure, macro behaviors and fracture type in the nugget, thermo-mechanically affected zone(TMAZ) and heat affected zone(HAZ) of the welded part were compared to base metal. The microsturctures of nugget zone were compared with tool rotation speeds and various tool transition speed. When the rotation speeds were decreased and transition speeds were increased, the hardness of nugget zone were decreased. Also, the optimal microstructure was observed at the low rotation speed of 800rpm and the high transition speed of 124mm/min. The transgranular dimple and quasi-cleavage at fractured part of nugget zone were investigated.

A robust watermarking method using the correlation of the sinusoidal pattern (정현파 패턴의 상관관계를 이용한 강인한 워터마킹)

  • Kim, Sang-Bum;Won, Chee-Sun
    • Journal of the Institute of Electronics Engineers of Korea SP
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    • v.45 no.1
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    • pp.22-28
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    • 2008
  • In this paper, we propose a DCT coefficient domain watermarking scheme, which makes use of the sinusoidal patterns created by the watermark embedding. The embedded watermark can be detected in the spatial domain by computing the correlation. Also, the proposed algorithm can detect the spatial synchronization without additional sync bit embedding. Experimental results show that the proposed algorithm is robust to various StirMark attacks.

Evaluation of Joint Properties of Friction Stir Welded AZ31B Mg Alloy (FSW를 이용한 AZ31B Mg합금의 접합성 평가)

  • 노중석;김흥주;장웅성;방국수
    • Journal of Welding and Joining
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    • v.22 no.3
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    • pp.56-61
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    • 2004
  • Friction stir weldability of AZ31B Mg alloy was studied using microstructural observation and mechanical tests. Defect free joints was obtained under the condition of 2000rpm-100mm/min. In TMAZ, a lot of twin deformation were observed due to the mechanical effect of the FSW tool and thus relatively high hardness was obtained. In SZ, the twin deformation was disappeared by recovery and the hardness decreased because the. grain structure was coarsened by dynamic recrystallization and grain growth. The Al-Mn precipitates were observed throughout the joint regions. On the other hand, $$\beta$-Mg_{17}Al_{12}$ intermetallic compounds were not observed in either of the zone. The joint efficiency was about 80% and the impact value of the joint was almost equal to that of base metal.

The Effect of Tool Shape in the Friction Spot Joining of Aluminum Extrude (알루미늄 압출재의 접합부 강도에 영향을 미치는 마찰교반 점용접 툴 형상에 관한 연구)

  • Chun, Chang-Keun;Park, In-Gyu;Umm, Kyung-Su;Chang, Woong-Seong
    • Proceedings of the KSR Conference
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    • 2009.05b
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    • pp.559-564
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    • 2009
  • Aluminum extrude is increasing to vehicle body manufacture of a recent railroad vehicle. Conventional welding of this aluminum extrude has been used MIG welding or resistance spot welding mainly. But the advanced manufactures like Japan's tried to apply the friction stir welding and friction spot joining at railroad vehicle body manufacture process. Therefore in this paper we tried to study to apply friction stir welding to AL 6005-T6 extrude which has been manufactured the railroad vehicle mainly. In this study we investigated first the mechanisms to affect the welding strength in friction stir welding. After we made the 3 tools of different shape, we observed how the welding strength changed while changing the welding time and the rotation speed, the plunging depth.

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A Study on Welding Residual Stress by Numerical Simulation on friction Stir Welding

  • Bang, H.S.;Kim, H.J.;Go, M.S.;Chang, W.S.;Lee, C.W.
    • International Journal of Korean Welding Society
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    • v.2 no.1
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    • pp.62-66
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    • 2002
  • The Friction Stir Welding (FSW) is a new joining method that was developed at The Welding Institute (TWI) in England in 1991. It applied heating by the rotational friction and material plastic flow. It was developed as a new joining method to solve the problems of epochally in the welding of Al alloys. In the study, 6000series of Alloy composed of Al-Mg-Si, one of the Al alloys that are utilized for shipbuilding and construction, is selected as a specimen and the numerical is executed against the welded zone of FSW. The material used in this study had the unique properties of strength and anti-corrosion, but since the welded joint of this material is easily softened by the welding heat, FSW is executed and the numerical analysis is carried out around the joint. To examine the mechanical behaviors and properties, F.E.M analysis is executed and the developed thermal-elastic-plastic finite analysis are used.

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Influence of Welding Parameters on Macrostructure and Mechanical Properties of Friction-Stir-Spot-Welded 5454-O Aluminum Alloy Sheets (마찰교반점접합한 5454-O 알루미늄합금 판재의 접합부 거시조직 및 기계적 특성에 미치는 접합인자의 영향)

  • Choi, Won-Ho;Kwon, Yong-Jai;Yoon, Sung-Ook;Kang, Myoung-Soo;Lim, Chang-Yong;Seo, Jong-Dock;Hong, Sung-Tae;Park, Dong-Hwan;Lee, Kwang-Hak
    • Journal of Welding and Joining
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    • v.29 no.6
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    • pp.56-64
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    • 2011
  • Friction stir spot welding between 5454 aluminum alloy sheets with the different thicknesses of 1.4 and 1.0 mm was performed. In the welding process, the tool for welding was rotated ranging from 500 to 2500, and plunged to the depth of 1.8 mm under a constant tool plunge speed of 100 mm/min. And then, the rotating tool was maintained at the plunge depth during the dwell time ranging from 0 to 7 sec. The pull-out speed of the rotating tool was 100 mm/min. The increase of tool rotation speed resulted in the change of the macrostructure of friction-stir-spot-welded zone, especially the geometry of welding interface. The results of the tensile shear test showed that the total displacement and toughness of the welds were increased with the increase of the tool rotation speed, although the maximum tensile shear load was decreased. However, the change in the dwell time at the plunge depth of the tool did not produce the remarkable variation in the macrostructure and mechanical properties of the welds. In all cases, the average hardness in friction-stir-spot-welded zone was higher than that of the base metal zone. By the friction stir spot welding technique, the welds with the excellent mechanical properties than the mechanically-clinched joints could be obtained.

Mixing of Materials in FSW of Dissimilar Aluminum Alloys (이종 알루미늄의 FSW에서의 물질혼합에 관한 연구)

  • Hong, Sung-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.2
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    • pp.108-113
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    • 2009
  • The mixing of two dissimilar aluminum alloys in friction stir welding (FSW) was investigated using etching. The results show that the materials from the retreating side mixed into the advancing side in rather narrow and elongated bands whereas the materials from the advancing side mixed into the retreating side in the form of thick bands and lobes. A computational method using smoothed particle hydrodynamics (SPH) is introduced as a way to properly describe the complex mixing behavior in FSW.

The joints properties of Friction stir welded Al 2024 alloy (2024 알루미늄 합금의 마찰교반용접 특성)

  • 김선규;이창용;이원배;연윤모;정승부
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.165-167
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    • 2004
  • 마찰교반접합(FSW, Friction Stir Welding)은 영국 TWI에 의해 1991년에 개발되어 특허가 출원된 후 90년대 중반부터 산업에 적용되었으며, 짧은 시간동안에 실용화가 이루어졌다. 이 기술이 적용되기 전, Al 합금의 접합은 MIG(Metal Inert Gas)나 TIG(Tungsgten Inert Gas)와 같은 접합이 주로 이용되어 왔으나, 이들 접합기술은 접합부의 표면문제, 변형, 결함 등으로 인하여 Al 합금의 구조물 적용에 큰 문제점이 야기되어왔다. (중략)

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