• Title/Summary/Keyword: SPOOL

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A Study on Pipe Spool considering Workspace based on Genetic Algorithm (유전 알고리즘 기반의 작업공간을 고려한 배관 스풀에 관한 연구)

  • Yu, Seong-Sang;Lee, Kyung-Ho;Lee, Jung-Min;Nam, Byeong-Wook;Kim, Hyun
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.29 no.1
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    • pp.77-83
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    • 2016
  • Pipe working is consist of design, making and installation. Pipe line is consist of spool pipes which are made in fabrication shop. And these spool pipes installation in shipyard. Spool pipes are designed based 2D Drawings(ISO Drawing), so spool pipes are not considered working area, that wake decreasing working efficiency and delay working time. In this paper, suggest make spool pipe design method using analysis working area about 3D CAD model and genetic algorithm.

Development Portable Pipe Spool Location-Confirm System Based UHF RFID (UHF RFID기반 이동형 파이프 스풀 위치 인식 시스템 개발)

  • Kim, Jinsuk;Shin, Yongtae
    • KIPS Transactions on Computer and Communication Systems
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    • v.3 no.10
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    • pp.329-336
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    • 2014
  • Pipe spool is the most important element of plant equipment in plant construction site. Currently, the plant construction site manage the pipe spool location and usage history by handwriting. Frequently, the pipe spool is moved to unpredictable places by field workers in many construction sites and in cases like this, the pipe stool is replaced with another similar pipe spool. Since it's hard to determine the exact location of some of the pipe spools, it takes unnecessary time and labour to find the missing pipe spools, which proves that stock management is not under control. The purpose of our system is to make the identification of real-time location of the field pipes possible by attaching UHF RFID tags to the pipe spool, which will be used to connect with UHF RFID reader and antenna on vehicles. A field test conducted by the proposed system resulted in the success rate of 98% and the missing 2% was recuperated by hands-on correction, which proved that stock management through the proposed method can be 100% effective. The proposed system is expected to reduce labour costs and make stock control of assets possible, as well as applicable to similar stock management environments.

Design and Implementation of Piping Spool Management Android Application using QR Code (QR Code를 활용한 배관 스풀관리용 안드로이드 어플리케이션 설계 및 구현)

  • Jeon, Sang-Moon;Kim, Kyoung-Su
    • Journal of Digital Contents Society
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    • v.13 no.4
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    • pp.609-616
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    • 2012
  • Plumbing of the plant project is an important discipline. Now workers on the construction site, carry hundreds of piping spool drawings and documents, record the Spool Stage data. Then, The data is input into the system or has been documented in the field office. Because of the work-flow, duplication work occurs. As a result, it is reducing the effectiveness of the Plumbing and causes schedule delays. Also, To manage the integration process, there is a problem, it takes a lot of time. Therefore, The study is conducted to design and implementation of piping spool management Android Application using QR Code. The Application will contribute to the management to the integration of piping work process.

A Study on the Phase Bandwidth Frequency of a Directional Control Valve based on the Metering Orifice (미터링 오리피스를 이용한 방향제어밸브 위상각 대역폭 주파수 측정에 관한 연구)

  • Kim, Sungdong;Jeon, Sehyeong;Yun, Jooseop
    • Journal of Drive and Control
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    • v.15 no.1
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    • pp.1-9
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    • 2018
  • The spool displacement of directional control valve can be considered as the standard signal to measure the bandwidth frequency of a directional control valve. When the spool displacement is not available, the metering-orifice system is implemented in this research as an alternative way of measuring the 90 degrees phase bandwidth frequency of the hydraulic directional control valve. The inertia effect on the transmission line oil induces the phase lead of the valve load pressure when compared with the phase of spool displacement. The capacitance effect of the oil induces the phase lag of the valve load pressure. The phase of the load pressure can be adjusted to be the same as that of the spool displacement by controlling the opening area of the metering orifice. A series of experiments were conducted to verify the effectiveness of the metering orifice. The 90 degrees phase bandwidth frequency measured from the valve load pressure was significantly deviated in some cases from the frequency of the spool displacement. The metering orifice was hard to be applied to measure the -90 degrees phase bandwidth frequency of the high precision.

A Study on the Characteristic of Remote Control Valve Using Simulation X (SimulationX를 이용한 Remote Control Valve의 특성 분석에 관한 연구)

  • Jeong, Yoo Seong;Chung, Won Jee;Lee, San Sung;Lee, Jung Min;Choi, Kyoung Shin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.78-84
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    • 2017
  • Compared to other types of power, hydraulic energy is the most commonly used for heavy vehicles and ships because it has fewer location and space constraints, and its controllability can be maintained even under adverse conditions. Operators have controlled a main control valve of ship winches by pushing or pulling the lever, which is directly connected to the spool. However, because of the spatial arrangement, the importance of remote control valves has emerged. In this paper, experiments of the hysteresis characteristics were performed by analyzing the remote-control valve using a valve tester and RA2300. The validity was verified by comparing with the analytical model using SimulationX as the hydraulic analysis program. This study examined the effects of the spool's notch (Non, End-mill, and Spherical) and the effects of stiffness and pre-load of the spool spring on Spool stroke, open area, and hysteresis characteristics. It is considered possible to reduce the cost and the, trial and error process in designing remote-control valves in the future.

A Study on the Frequency Response Signals of a Servo Valve (서보밸브의 주파수 응답 신호에 관한 연구)

  • Yun, Hongsik;Kim, SungDong
    • Journal of Drive and Control
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    • v.18 no.1
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    • pp.17-23
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    • 2021
  • The flow signal or spool position signal is used to determine the dynamic characteristics of directional control valves. Alternatively, the signal of spool position or flow can be replaced with the velocity of a low friction, low inertia actuator. In this study, the frequency response of the servo valve equipped with a spool position transducer is measured with a metering cylinder. The input signal, spool displacement, load pressure, and velocity of the metering cylinder are measured, and the theoretical results from the transfer function analysis are verified. The superposition rule for magnitude ratio and phase angle was found to be always applicable among any signal type, and it was found that the load pressure signal is not appropriate for use as the signal for measuring the frequency response of a servo valve. It was confirmed that the frequency response of a servo valve using metering cylinder was similar to the results from a spool displacement signal. The metering cylinder used for measuring the frequency response of a servo valve should be designed to have sufficiently greater bandwidth frequency than the bandwidth frequency of the servo valve.

Dissimilar Friction Welding of Hydraulic Valve Spool Steel Bar-to-Bar and The Fatigue Evaluation by AE (밸브스풀용 강재의 봉대봉 이종재 마찰용접의 최적화와 피로강도 특성 및 AE평가)

  • 오세규;이연탁;오정환;유인종;장홍근
    • Proceedings of the KWS Conference
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    • 1995.10a
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    • pp.101-104
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    • 1995
  • This paper deals with the development of fundamental design and manufacturing technique of hydraulic valve spool by optimizing of friction welding, the development of in-process real-time weld quality evaluation technique by acoustic emission and the evaluation of the mechanical properties and the fatigue life about the bar-to-bar dissimilar friction welded hydraulic valve spool steels.

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CFD Analysis on the Continuous and Variable Damping Characteristics of a Semi-Active Shock Absorber (반능동형 충격흡수기의 연속가변 감쇠특성에 대한 CFD 해석)

  • 윤준원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.2
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    • pp.101-108
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    • 2004
  • Recently, a semi-active shock absorber has been taking interest because of its low cost and simple structure than the active one. CFD analysis has been conducted to investigate the continuous and variable damping characteristics of the semi-active shock absorber. Also, the flow resistance characteristics of a spool valve has been examined to identify individual parameters(namely, exponent and discharge coefficient) of pressure-flow rate relation needed for the accurate valve modeling. The flow field in the damping valve was simulated using the commercial code, CFX-5.3. The numerical results showed reasonable agreement with the experimental outputs. The pressure distribution with the variation of spool opening length and volume flow rate were discussed in detail. And the continuous and variable damping performance was found clearly. The individual parameters of spool valve were obtained as a function of orifice area. The exponent and discharge coefficient were fitted in with the first and the third polynomial respectively.

A Study on the Design of Flow Control Valve Attached to Vane Pump for Power Steering (파워 스티어링용 베인 펌프 유량 제어부 설계에 관한 연구)

  • 이윤태
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.5
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    • pp.87-95
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    • 2000
  • The numerical analysis and the experiments are carried out to develop the design program for the flow control valve attached to the vane pump for power steering. The factors affecting the flow rate characteristics are analyzed by the experiments and the numerical analysis. The results are summarized as follows; (1) the main factors affecting to the first and second control flow rate are the diameter of big and small rod of the spool. (2) the cut off is mainly affected by the main spring constant, the initial displacement of main spring and the small diameter of the spool. (3) the dropping slope characteristics are decided by the chamfer of spool and the dynamic characteristics of the spool.

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Study of the Fluid Flow on Proportional Valve in Spool Displacement using CFD

  • Li, Kui-Ming;Choi, Yoon-Hwan;Lee, Ill-Yeong;Lee, Yeon-Won
    • Journal of Power System Engineering
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    • v.19 no.2
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    • pp.22-26
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    • 2015
  • The main objective of this work is to estimate the fluid flow of a proportional valve. The study is based on the classical compressible flow theory and the computations with the help of CFD based commercial software - ANSYS CFX. The fluid flow with the movement of spool along the sleeve is simulated. To change the spool moving from 0.4mm to 2.0mm, the moving mesh method with different condition of orifice is considered here. The results show that it is the highest at the 80 % (1.6mm) opening and at the 20 % (0.4mm) opening, is the lowest.