• Title/Summary/Keyword: SPOOL

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Performance Evaluation of a Piezostack Single-stage Valve at High Temperatures (고온 환경에서의 압전작동기를 이용한 1단 밸브의 성능 평가)

  • Han, Chulhee;Kim, Wan Ho;Choi, Seung-Bok
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.27 no.2
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    • pp.168-174
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    • 2017
  • In this work, a piezostack single-stage valve (PSSV) system is proposed and its control performance is experimentally evaluated at high temperature up to $150^{\circ}C$. In order to achieve this goal, a PSSV system is designed and operating principle and mechanical dimensions are discussed. A displacement amplifier and an adjust bolt are used to generate target displacement and to compensate thermal expansion. Then, an experimental apparatus is constructed to evaluate control performance of the PSSV system. The experimental apparatus consists of a heat chamber, a hydraulic circuit, a pneumatic circuit, pneumatic-hydraulic cylinders, thermal insulator, electronic devices, sensors, data acquisition (DAQ) board and a voltage amplifier. The flow rate and displacement control performance of the valve system are evaluated via experiment. The experimental results are evaluated and discussed at different temperatures and frequencies showing the controlled flow rate and spool displacement.

A Study on the Analysis and Development of Proportional Pressure Control Valve for Vehicle Active Suspension System via Hydraulics Actuator (유압 액추에이터를 고려한 능동 현가장치용 비례압력제어밸브의 해석과 개발)

  • 윤영환;장주섭;최명진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.111-121
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    • 2000
  • Generally, the hydraulic pressures are used for transmitting the force. Therefore, a highly reliable and inexpensive control system has been required for a passenger car. The control-ability of active suspension system is strongly affected by the performance of pressure control valve in the view of dynamic response and energy consumption. In this study, we suggested main design parameters for the optimum design of proportional pressure control valve. The mathematical simulation model was derived from the quarter type model which consisted a valve and hydraulic damper for the purpose of analyzing the valve characteristics. Experiments were performed to confirm the performance of the valve and computations were carried out to ascertain the usefulness of the developed program. The results from computations fairly coincide with those from experiments. This has been achieved by developing the servomechanism valve which comprises the simple combination of a solenoid, a spool valve and a poppet valve. The results from experiments and computations show the development process of optimum proportional pressure control valve in the hydraulics system.

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Development of Auto Casting Machine for Rotor Molding of Electric Motor (전동모터의 Rotor 성형을 위한 자동 주조기 개발)

  • Lee, Yang-Chang;Lee, Joon-Seong;Lee, Ho-Jeong;Bae, Byung-Kyu;Choi, Yoon-Jong
    • Proceedings of the KAIS Fall Conference
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    • 2010.11b
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    • pp.824-827
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    • 2010
  • 본 논문은 전동형 모터의 Rotor의 자동 성형을 위한 자동화된 주조기 개발에 대한 결과이다. 개발된 자동화된 Rotor 전용 주조기는 수평형에 비해 금형의 크기가 약 1/2정도 이므로 금형 체결력이 반감되고, 기계 구조는 매우 작아진다. 그리고 Al용탕이 사출되는 과정에서 Spool -> Runner -> Gate -> Cavity(제품)에 이르기까지의 Runner를 최소화하여 재용융을 위한 에너지의 비용 절감을 할 수가 있다. 금형 구조가 간단하므로 금형비가 저렴하여 다품종 소량생산에 매우 유리하다. 개발제품은 수직형 구조로 알루미늄 용탕의 윗면의 공기가 금형의 유로 상측에 위치하므로 공기(gas)가 먼저 배출되어 사출(주조)후 Rotor 성형부에 남아 있는 기포가 최소화된다. 그러므로 충진도가 높아진다. Rotor 코아(규소강)가 크더라도 수직형은 금형내에 삽입(Inset)하기가 쉽고 또한, 제품의 착탈 부위와 사출부위가 다르기 때문에 작업성, 안전성이 우수하고 생산성이 매우 높다. 수직형은 충진 밀도가 매우 높고 밀도가 균일하기 때문 Rotor의 회전 소음, 진동에 대한 품질이 매우 우수하다. 따라서 고효율, 고품질의 전동모터 Rotor 제품 생산에 매우 효과적인 장비라 할 수 있다.

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Performances of the Directional Control Solenoid Valve for a Combined Power Plant

  • Kim, Chul-Jin;Yun, Yu-Seong;Kim, Do-Tae;Lee, Il-Young
    • International Journal of Safety
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    • v.11 no.2
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    • pp.10-14
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    • 2012
  • Recently, the combined power plants are refocused rapidly as a replaceable energy system of the nuclear power plant. The large turbine is revolved highly at 1800~3600 rpm. Thus, the turbine speed should be monitored with mechanical and electrical method for a safety. The electrical cutoff valve which blocks the flow channel with the electrical signal is with a built in. The aim of this study is to develop a manufacturing technology through by the localization of a solenoid actuated directional control valve. Especially the results show performances of the solenoid valve by the experiments and modeling and the reliability estimation. Applied load port pressure was changed rapidly on the form of a quadratic curve over time. And in the cases of square waveform when 0~100 V and 20~120 V input voltage, it was driven on a stable state until 13.4 Hz and 16.6 Hz, respectively. We think that this study will give useful data for the electricity safety system of the combined power plant gas turbine.

Simulation on Hydraulic Control Characteristics of Regulator System in Bent-Axis Type Piston Pump

  • Kim, Jong Ki;Oh, Seok Hyung;Jung, Jae Youn
    • KSTLE International Journal
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    • v.1 no.2
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    • pp.101-106
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    • 2000
  • Variable displacement axial piston pumps are widely used for raising the energy level of the fluid in hydraulic systems. And the regulator is the device which regulates the discharge flow of the piston pump by controlling the swivel angle. The regulator receives the hydraulic pilot pressure and controls the pump output flow depending on the machine load and engine speed. This work deals with constant power control (horsepower control) in the design of a regulator by using a bent-axis type piston pump. In order to effectively use engine power, we must keep the horsepower from the engine to the pump constant. Therefore the regulator operates the constant power control. As a result, optimum power usage is obtained by accurately following the power hyperbola. This study focused on developing a simulation model of a regulator. First, the governing equations of the regulator are derived, and analysis is performed by computer simulation, which can identify significant parameters of regulator. As a result, the variation of the swivel angle, flow rate, hyperbolic curve, inner leakage and responsibility are simulated, and significant parameters of a regulator are identified.

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Development of a 65hp, Twin-Spool, Mini-Turboshaft Engine Core for UAV (UAV용 65마력급 초소형 분리축 터보샤프트 엔진 코어 개발)

  • 이시우;김경수;이기호;김승우
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.10a
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    • pp.253-256
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    • 2003
  • The engine core of a 65hp-turboshaft engine for UAV is developed and modified into a 55lbf-turbojet engine. Since the core engine is installed with a propelling nozzle, which has the same mass flow characteristics as the power generator of the turboshaft engine its mechanical and aerodynamic characteristics are basically the same as those of the complete engine. Engine output is not shaft power but thrust force that is easier to measure. The core engine is very useful for core test purpose. Besides, the core engine itself can be directly used for propulsion of small air vehicles.

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A Study on Development of Design Program for PCV Valve (PCV 밸브의 설계 프로그램 개발에 관한 연구)

  • Lee, Jong-Hoon;Islam, Md. Tajul;Lee, Yeon-Won;Kim, Young-Duk
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.228-232
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    • 2005
  • Automobiles are very important as modern society is developed. Increase of the number of the automobiles cause environmental problem, that is, air pollution. So, many countries are adopting a environmental law. Automobile manufacturing companies have developing methods to prevent air pollution with increase of the efficiency of automotive engines. PCV(Positive Crankcase Ventilation) system which is one of them is made by the closed loop that consists of combustion chamber, crankcase, manifold suction tube and manifold. PCV valve is attached on manifold tube to control the flowrate of blowby gas. PCV valve is an important part in this system but it is difficult to design PCV valve which satisfies the required flowrate of blowby gas. In this study, our purpose is to help a PCV valve designer with the development of a design program. We used 4th order Runge-Kutta method and Bernoulli's equation to analyze the spool dynamic motion. By the comparison between our program and experiment, we think that a PCV designer can use our program in their work place.

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Flowrate Measurement Using Segmental Wedge as a Restriction Device for Differential Pressure (Segmental Wedge를 이용한 차압식 유량측정 방법)

  • Yoon, J.Y.;Sung, N.W.
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.302-307
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    • 2005
  • The discharge coefficient in segmental wedge having ninety degrees vertex angle for the five kinds of opening ratio with differential pressure taps located at both upstream and downstream of one diameter of pipe was measured main purpose of this work is placed on developing the proper form of an equation for the discharge coefficient of a segmental wedge used as a primary element of flow metering devices, and from thata six-term equation which can express the variability of opening ratios was developed. The same assumption and hypotheses were used and tested for all procedures as conventional differential producers; however, the range of the opening ratio over this work is more expanded than previous studies. The opening ratios of segmental wedge, namely 0.3, 0.4, 0.5, 0.6 and 0.7 were investigated the Reynolds number based on the spool inside diameter ranges from 12,000 to 380,000, the resulting equation for the discharge coefficient is relatively simple; it contains only one variable-opening ratio because the characteristic of discharge coefficient of segmental wedge has little connection with the Reynolds number as shown by previous studies.

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A Study of Piping Leadtime Forecast in Offshore Plant’s Outfittings Procurement Management (해양플랜트 의장품 조달관리를 위한 배관 공정 리드타임 예측 모델에 관한 연구)

  • Ham, Dong Kyun;Back, Myung Gi;Park, Jung Goo;Woo, Jong Hun
    • Journal of the Society of Naval Architects of Korea
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    • v.53 no.1
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    • pp.29-36
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    • 2016
  • In shipbuilding and offshore plant construction, pipe-stools of various types are installed. Moreover, these are many quantities but they must be installed in a successive manner. Due to these characteristics the pipe-stool installation processes easily tends to cause the schedule delays in the overall production processes. In order to reduce delay, the goal of this study is to predicts production’s lead time before manufacturing. Through this predictions it’s expected to reduce total production’s lead time by improving it's process. First of all, we made MLR(Multiple Linear Regression) and PLSR(Partial Least Square Regression) model to predict pipe-spool's lead time and then compared predictability of MLR and PLSR model. If a explanatory variable is added, it will be possible to predict results precisely.

Deduction of a Simplified Model for the Hydraulic Actuator for a Low-band Type Suspension System (능동제어식 현가계의 유압 구동장치에 대한 단순화 모델 유도)

  • 김동윤;홍예선;박영필
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.4
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    • pp.27-38
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    • 1994
  • In this paper, a simplified model of a hydraulic actuator system for a low-band type active suspension system is derived. To reduce the order of model, time constants of each chamber in hydraulic system are neglected except that of an accumulator. And the dynamics of a spool in the pressure control valve is regarded as a first-order system. The step response and the frequency response of the simplified second-order simulation model exhibit a good agreement with those of the actual system as well as those of the tenth-order simulation model. It is possible to simplify the tenth-order model to the second-order one. The low-band type active suspension model is built up by combining of a quarter car model test rig to testify the validity of the simplified model. The experimental results of suspension characteristics show that the simplified second-order hydraulic actuator model is reasonable to describe the dynamics of the actual hydraulic actuator system for a low-band type active suspension system.

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