• Title/Summary/Keyword: SPOOL

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Computational Analysis of Flow Characteristics of a PCV Valve (PCV(Positive Crankcase Ventilation) 밸브의 유동특성에 관한 수치해석)

  • Lee Jong Hoon;Choi Yoon Hwan;Lee Yeon Won
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.4
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    • pp.66-73
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    • 2005
  • A great deal of exhaust gas inside a combustion room goes out through exhaust pipe. But residual gas 'Blowby gas' enters the crankcase through a small gap between the piston and the cylinder wall. Here, if the blowby gas isn't vented, this causes many bad efffcts such as lubricant oil contamination, corrosion by that and crankcase explosion by rising pressure. So most automobiles are constituted with a PCV(Positive Crankcase Ventilation) system to prevent previous problems. PCV valve is the most important part in this ventilation system. When companies are manufacturing new cases, engineers are designing it depending on their experiments than theoretical knowledges. Much efforts and times are needed for new development. This study will show quantitative results to increase the possibilities for the optimal design.

유압밸브의 내의 유동력과 대책(I)

  • 이정오
    • Journal of the KSME
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    • v.17 no.1
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    • pp.28-31
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    • 1977
  • 유압밸브의 스푸울(spool)에 작용하는 유동력을 정확하게 기술하는 것은 일반적으로 매우어렵고, 실험에 의존하는 경우가 많다. 수푸울의 형상이 비교적 간단한 경우에 대해서는, 적절한 가정하에 서 유동력의 크기를 계산할 수 있고, 그 결과를 설계에 이용할 수 있다. 많은 유압교과서에서 유 동력의 기술을 다루고 있으나 기술방법에 있어서 명확성이 결여된 느낌을 주는 경우가 많고, 가 끔 학생들이나 현장의 기술자들이 유동력의 개년메 대해서 혼돈하는 수가 있다. 이 글의 내용은 본인의 유압공학 강의에서 발춰, 정리한 것이고, 유압백브에 작용하는 유동력의 명확한 이해를 주 기 위해서 쓴 것이므로 앞으로 이 분야에 종사하는 사람들에게 참고가 되기를 희망한다. 여기서 다루는 문제는 유압밸브의 스푸울에 작용하는 반경방향의 유동력(Iateral forces)과 축방향의 힘 (axial forces), 포펫트형(popet type) 밸브에 미치는 유동력, 후렛퍼형(flapper) 밸브에 작용하는 힘 등이고 기하학적 형태가 간단한 경우에 대해서 논의한다.

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FRAMEWORK FOR HIGHLY INTEGRATED, INTEROPERABLE CONSTRUCTION SIMULATION ENVIRONMENTS

  • Simaan M. AbouRizk
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.71-82
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    • 2009
  • This paper describes the use of a highly interactive and inter-operative application for complex simulation environments, or Synthetic Environments (SE), as deployed for construction as Construction Synthetic Environments (CSE). Based on the High Level Architecture (HLA), this research focuses on implementing simulation technology in a software environment, COSYE, that will be the foundation for building CSE applications. This framework is discussed in the context of tunneling and industrial construction applications, including steel fabrication and pipe-spool manufacture. The framework is demonstrated using the NEST sanitary tunnel project in Edmonton, Canada, in which COSYE was used for scenario-based analysis and planning.

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Ddsign of a backcap system for remote control of hydraulic valves (유압밸브의 원격제어를 위한 Backcap 시스템 설계 연구)

  • Lee, Jae-Gyu;Myung, Jae-Sik;Kim, Kyung-Jin;Kim, Ock-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.2
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    • pp.65-74
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    • 1994
  • Backcap is an electric remote control system for the operation of directional flow control valves. This paper presents a new type of basckcap system which is characterized by its simple construction. The backcap is essentially a hydraulic cylinder of which the piston is connected to a spool of hydraulic valve and controlled by input current. An inherent feedback is imposed on its mechanism so that no artificial noe is needed. Characteristics of the backcap is verified by stability analysis, transient motion and steady state positioning for step inputs. Design parameter analyses have been executer by some analytical approaches and computer simulations, which lead to their optimal valves. These results contributed to an effective new backcap system and its design strategy.

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A Simple Thermal Model of Fuel Thermal Management System in Aircraft Engine

  • Youngjin Kim;Jeonghwan Jeon;Gonghoe Gimm
    • Journal of Aerospace System Engineering
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    • v.17 no.5
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    • pp.11-18
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    • 2023
  • The architecture of the Fuel Thermal Management System (FTMS) in a commercial aircraft engine was built to model and simulate the fuel system. The study shows the thermal interactions between the fuel and engine lubrication oil through the mission profile of a high bypass ratio, two-spool turbofan engine. Fuel temperature was monitored as it flowed through each sub-component of the fuel system during the mission. The heat load in the fuel system strongly depended on the fuel flow rate, and was significantly increased for the periods of cruise and descent with decrease of fuel flow rate, rather than for the periods of take-off. Due to the thermal interaction in the pump housing, the fuel temperature at the outlet of the low-pressure pump was increased (4.0, 9.2, and 30.0) % over the case without thermal interaction for take-off, cruise, and descent, respectively.

Influence of Design Variables on Flow Characteristics of Poppet Valve using Analysis of Means (평균분석을 이용한 설계변수가 포핏 밸브의 유동특성에 미치는 영향)

  • Jeong, Ja-Young;Choi, Eun-Ho;Kang, Young-Jin;Noh, Yoojeong;Lim, O-Kaung
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.30 no.3
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    • pp.239-248
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    • 2017
  • According to the structure, solenoid valve can be categorized as spool valve or poppet valve. While various research on spool valve which has simple structure and fine susceptibility to contamination has been conducted, poppet valve which has less susceptibility to contamination and advantage in a long time operation still need much research because of its complicated structure. In order to design the poppet valve, various parameters such as the diameter of the poppet, the angle of the poppet, the diameter of the disk, the spring stiffness, the spring preload and flow path structure should be considered. Conventional studies on poppet valve usually take only one design parameters and did not much focused on the effect of the parameters on flow characteristics. In this paper, the change of the flow characteristics according to the design parameters of the poppet valve for 3/2Way solenoid valve is analyzed. The previous studies and the results of initial model analysis was referred for the selection of the design parameters. The effects of design parameters on maximum pressure, minimum pressure, and pressure drop was examined using analysis of means(ANOM).

Trajectory Control of Excavator Actuators Using IMV (IMV를 이용한 굴착기 작업장치 궤적제어)

  • Jung, Gyuhong
    • Journal of Drive and Control
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    • v.17 no.2
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    • pp.45-54
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    • 2020
  • The IMV is a combination of four two-way valve systems which replace a conventional four-way spool valve to improve efficiency mostly in excavator hydraulics. As the environmental regulations for construction equipment have tightened, some overseas advanced companies have released commercial excavators in which the MCV is implemented with the IMVs. Development of the IMV type MCV relies on the control algorithm as well as the robust performance of proportional flow control valves. In this study, the IMV controller was designed and verified with experiments for the excavator working unit, which determines the IMV mode of operation and the extent of the valve opening in consideration of the load conditions on hydraulic actuators. First, the open-loop controller was designed with a joystick command vs. a PSV reference current map comprising several control parameters in to compensate for the different flow characteristics and non-linearities of two-way flow control valves. Second, the closed-loop controller was designed with the PI control fed by the actuator displacement and outputs actuator percent effort equivalent to the operator's joystick command. Finally, the performance of the IMV type MCV was verified with the trajectory control of position references derived from the energy consumption test standard. Experimental results showed the control performance of the IMV developed in this study, and suggest that future studies to be conducted to advance technical progress.

A Study on Energy Saving of IMV Circuit using Pressure Feedback

  • Park, Hyoung Gyu;Nahian, Syed Abu;Anh, Kyoung Kwan
    • Journal of Drive and Control
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    • v.13 no.4
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    • pp.31-44
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    • 2016
  • In recent hydraulic actuation systems, conventional hydraulic spool valves with pressure compensators are becoming less popular, after the introduction of the independent metering concept for valves. Within this concept, four valves are needed for actuating a single cylinder. Subsequently, this increases the freedom of controlling both chamber pressures of the cylinder, and it then provides for electronically-controlled pressure compensation facilities. Additionally, this has the potential to save valuable energy. The primary focus of this paper is to develop a new generation of hydraulic circuits using the independent metering valve (IMV). This configuration can function well as a conventional IMV circuit while providing better pressure control. We first describe the working principles of five distinct modes of the proposed IMV system. Then, mathematical models for each working mode are presented. Finally, we present numerical simulations that have been carried out to evaluate the system performance, in comparison with that of the conventional IMV configuration. The simulation results demonstrate that the performance of the new IMV configuration is superior to the conventional IMV system in terms of energy savings.

Controller Parameters Design of Direct Drive Servo Valve Using Genetic Algorithm and Complex Method (유전자 알고리즘과 콤플렉스법에 의한 직접구동형 서보밸브의 제어기 상수값 설계)

  • Lee, Seong Rae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.4
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    • pp.475-481
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    • 2013
  • The control system of a direct drive servo valve is a nonlinear system, and the flow force effect on the spool motion is significant and dependent on the load pressure. To satisfy the control system design requirements, the optimal parameters of the lead-lag controller and the derivative feedback controller are searched for using a genetic algorithm and a complex constrained direct search type method. The obtained controller parameters successfully perform their role to satisfy the control system design requirements.

Closed loop type MCV(Main Control Valve) for Hydraulic Excavator (유압 굴삭기용 폐루프 타입 MCV(Main Control Valve))

  • Lim T.H.;Lee H.S.;Yang S.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.864-870
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    • 2005
  • Hydraulic excavators have been popular devices in construction field because of its multi-workings and economic efficiency. The mathematical models of excavators have many nonlinearities because of nonlinear opening characteristics and dead zone of main control valve, oil temperature variation, etc. The objective of this paper is to develop a simulator for hydraulic excavator using AMESim. Components and whole circuit are expressed graphically. Parameters and nonlinear characteristics are inputted in text style. From the simulation results, fixed spring stiffness of MCV can't satisfy accuracy of spool displacement under whole P-Q diagrams. Closed loop type MCV containing proportional gain is proposed in this paper that can reduce displacement error. The ability of closed loop MCV is verified through comparing with normal type MCV using AMESim simulator. The simulator can be used to forecastexcavator behavior when new components, new mechanical attachments, hydraulic circuit changes, and new control algorithm are applied. The simulator could be a kind of development platform for various new excavators.

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