• Title/Summary/Keyword: SM 490A

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Fracture Mechanics Assessment for Different Notch Sizes Using Finite Element Analysis Based on Ductile Failure Simulation (유한요소 연성파손 모사기법을 이용한 노치 결함 반경 크기에 따른 파괴역학적 평가)

  • Bae, Keun Hyung;Jeon, Jun Young;Han, Jae Jun;Nam, Hyun Suk;Lee, Dae Young;Kim, Yun Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.8
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    • pp.693-701
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    • 2016
  • In this study, notch defects are evaluated using fracture mechanics. To understand the effects of notch defects, FE analysis is conducted to predict the limit load and J-integral for middle-cracked and single-edge cracked plates with various sizes of notch under tension and bending. As the radius of the notch increases, the energy release rate also increases, although the limit load remains constant. The values of fracture toughness($J_{IC}$) of SM490A are determined for various notch radii through FE simulation instead of conducting an experiment. As the radius of the notch increases, the energy release rate also increases, together with a more significant increase in fracture toughness. To conclude, as the notch radius increases, the resistance to crack propagation also increases.

A Study on the Effects of the Fatigue Life due to the Processing of the Butt Weld Specimens and the Fatigue Life Estimation due to the Weld Zone Profiles (철도 구조물용 맞대기 용접시편 가공에 의한 피로수명 영향 및 용접부 형상을 이용한 피로수명 예측 연구)

  • Kim Jae-Hoon
    • Journal of the Korean Society for Railway
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    • v.9 no.4 s.35
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    • pp.371-378
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    • 2006
  • This study investigates the effects of the material properties and the fatigue behaviors in the SM490A material butt weld specimens due to the heat-treatment and the grinding. In the fatigue behavior, the heat-treatment affects the fatigue life. The S-N curves of both matrix specimen and butt weld specimen are reversed at some cycle by the existence or nonexistence of heat-treatment. The grinding on the bead makes the fatigue limit decrease in the all specimens. But the reinforcement removed, the fatigue limit increases at the high cycle. Also, this study investigates the fatigue life estimation by examining butt weld bead profiles. The butt weld beads, which are welded by semi-robot method, have non-uniform bead profiles described by $\theta,\;\rho$ and h. The stress concentration factors $K_t$, are changed by each different $\theta,\;\rho$ and h from 1.395 to 2.863. Hence, the sensitivity of $K_t$ is changed by each $\theta,\;\rho$ and h. As $\theta$ becomes lower and $\rho$ and h become higher, $K_t$ increases. The fatigue life can he estimated very closely for the AAY specimens without residual stress using only butt weld bead profiles. But, fur the AAN specimens with residual stress, the fatigue life must be estimated by considering both the weld bead profiles and the residual stress data.

A Study on Fatigue Crack Growth Parameters for Fatigue Life Assessment based on Fracture Mechanics (파괴역학 기반 피로 수명 평가를 위한 피로 균열 진전 파라미터에 관한 연구)

  • Kim, Hyeon-Su;Park, Tae-Jong;Lee, Dong-Ju;Shin, Sang-Beom;Kim, Myung-Hyun
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.61-67
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    • 2017
  • Recent studies on the fatigue assessment of high strength steel weld based on the fracture mechanics have frequently raised the problems related to the conservatism in the fatigue crack growth rate specified in the relevant design code. The purpose of this study is to evaluate the effect of the fatigue crack growth parameter on the fatigue life for the low carbon steel weld. In order to do it, the fatigue tests with the constant stress ratio were performed to evaluate the fatigue crack growth rate in the butt weld of SM490. And the fatigue crack growth parameters of the weld were evaluated in accordance with ASTM E647. From the comparative fatigue assessment results, it was found that the fatigue crack growth rate specified in the relevant design code was too conservative to estimate the residual fatigue life of welded structure. So, in order to get the more reliable results, it was recommended that the fatigue life estimation based on the fracture mechanics be performed with the fatigue crack growth parameter specified by test.

A Study on the Application of Landfill Liners with Stone Dust Sludge (석분슬러지를 이용한 쓰레기매립장 차수재의 적용성에 관한 연구)

  • Cho, Jae-Hyung;Yoon, Tae-Gook;Yeo, Byeong-Chul;Ahn, Sang-Ro;Chun, Byung-Sik
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.483-490
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    • 2005
  • At present around 50 companies have their own crushing plants, which manufacture rock into crushed sand, over around 350 different quarry throughout the nation. However, in most plants the stone dust sludge is left as it is in their plants so that they have difficulty to utilize. Furthermore, environmental pollution may be even caused due to dust generated when it is dried. Recycling is starting capturing the attention of the people working over the quarry due to the reasons described above. This research has studied in the quarters the usability as landfill liner of the stone dust sludge, which is industrial waste. We investigated what technological properties it would have after mixing the stone dust sludge with SM(sandy soil) first and then with blast furnace slag or reject ash, which is waste, and cement as the stabilizer. As the result of three tests; compacting test, strength test, and permeability test; to satisfy the regulatory guideline of the government that is the compress strength over 5 $kgf/cm^2$, the flexibility over 1 $kgf/cm^2$, and the permeability under $1.0{\times}10^{-7}cm/sec$ From this research, we could confirm that stone dust sludge would be used as waste landfill liner if it were mixed with other waste by the proper mixing ratio.

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Optimization of Arc-Start Performance by Digital Controlled Wire Feeding System (디지털 제어형 와이어 송급 시스템에서의 Arc-Start 성능 최적화)

  • Ryu, Gyeong-Su;Kim, Dong-Cheol;Kang, Mun-Jin;Rhee, Se-Hun
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.21-21
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    • 2009
  • 현장의 GMA 용접기는 일반적으로 용접기 본체로부터 와이어 송급장치까지의 거리가 약 50m 정도 떨어져 있고 송급장치로부터 토치까지의 거리는 약 3~5m 정도이다. 특히 국산 GMA 용접기의 와이어 송급장치는 DC 모터의 일종인 프린트모터를 사용하고 있으며 제어기는 오픈루프 제어를 하고 있다. 따라서 와이어 송급속도의 변동을 보상할 수 있는 어떤 수단도 장착되어 있지 않다. 또한 송급장치와 토치간 와이어를 안내하는 케이블 도관의 마찰 때문에 토치 끝단에서의 와이어 송급속도가 불규칙해질 수밖에 없다. 용접 시 와이어 송급속도의 순간적인 변동 때문에 용접부의 전류 파형이 매우 불규칙해지고 이 때문에 용융된 용적이 용융풀로 이행하지 못하고 스패터로 비산하는 현상을 발생시킨다. 본 연구에서는 이를 해결하고자 국산 SCR 용접기 및 인버터 용접기와 호환 가능한 디지털 제어형 와이어 송급장치와 Push-Pull 용접 토치를 개발하였다. 또한, 개발된 시스템을 이용하여 정 역 방향 제어기술을 적용하였고 아크 발생 시의 스패터 최소화 공정을 제안하였다. 실험은 SM490A 강재를 사용하여 BOP(Bead On Plate) 용접을 실행하였다. 용접 중 LabVIEW를 이용하여 아크 발생 초기 전류, 전압 그리고 와이어 송급속도를 측정하였고, 고속 카메라를 이용하여 용접현상을 분석하였다. 본 연구를 통해 아크 발생 초기의 스패터를 최소화하는 공정을 도출할 수 있었다. 용접공정 변수인 아크 발생 초기의 와이어 송급속도, 와이어의 역송급 진행거리 그리고 역송급 판단 시점의 용접 전류 값은 실험을 통해 얻을 수 있었다. 또한, 이 연구를 통해 개발된 시스템의 성능을 평가하였다.

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Metamorphic Evolution of Metabasites and Country Gneiss in Baekdong Area and Its Tectonic Implication (백동지역의 변성염기성암과 주변 편마암의 변성진화과정과 그 지구조적 의미)

  • 오창환;최선규;송석환
    • The Journal of the Petrological Society of Korea
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    • v.11 no.3_4
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    • pp.103-120
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    • 2002
  • In the Baekdong-Hongseong area, the southwestern part of the Gyeonggi Massif in Korea, ultramafic rocks occur as lenses within Precambrian granitic gneiss. At Baekdong area, ultramafic lens contains metabasite boudin which had undergone at least three stages of metamorphisms. The mineral assemblage on the first stage, Garnet+Sodic Augite+Hornblende+Plagioclase+Titanite, is recognized from the inclusions in garnet. The second stage is represented by the assemblage in matrix, Garnet+ Augite+Hornblende+Plagioclase, while the third stage is identified by the Hornblende+Plagjoclase $\pm$ Garnet assemblage in the symplectite formed around garnet. The P-T conditions of the first and the third stages are $690-780^{\circ}C$, 11.8-15.9 kb and $490-610^{\circ}C$, 4.0-6.3 kb, respectively. These data indicate that metabasite in Baekdong area had experienced a retrouade P-T path from the eclogite(EG) - high-pressure granulite (HG)-amphibolite (AM) transitional facies to the AM through HG-AM transitional facies. The core and rim of garnet in country granitic gneiss give $605-815^{\circ}C$, 10.7-16.0 kb and $575-680^{\circ}C$, 5.4-7.0 kb, respectively, indicating that the retrograde P-T path of granitic gneiss is similar to that of metabasite. Trace element data reveals that the tectonic setting of metabasite is island uc. The general geology, the metamorphic evolution, the mineral chemistry and the tectonic setting of Baekdong area indicate that the Baekdong-Hongseong area in Korea is a possible extension of the Sulu collision Belt in China. On the other hand, the Sm-Nd whole rock-garnet isochron ages of metabasites are 268.7-297.9 Ma which are older than the ages of UHP metamorphism (208-245 Ma) in the Dabie-Sulu Collision Belt. The older metamorphic ages suggest that collision between Sino-Korea and Yangtz plates may have occurred earlier in Korean Peninsula than China.