• 한국정밀공학회지
• /
• 제23권4호
• /
• pp.183-190
• /
• 2006

Digital 3D Real Object Duplication System (RODS) consists of 3D Scanner and Solid Freeform Fabrication System (SFFS). It is a device to make three-dimensional objects directly from the drawing or the scanning data. In this research, we developed an office type SFFS based on Three Dimensional Printing Process and an industrial SFFS using Dual Laser. An office type SFFS applied sliding mode control with sliding perturbation observer (SMCSPO) algorithm for control of this system. And we measured process variables about droplet diameter measurement and powder bed formation etc. through experiments. In case of industrial type SFFS, in order to develop more elaborate and speedy system for large objects than existing SLS process, this study applies a new Selective Dual-Laser Sintering (SDLS) process and 3-axis Dynamic Focusing Scanner for scanning large area instead of the existing f lens. In this process, the temperature has a great influence on sintering of the polymer. Also the laser parameters are considered like that laser beam power, scan speed, and scan spacing. Now, this study is in progress to evaluate the effect of experimental parameters on the sintering process.

• 대한치과보철학회지
• /
• 제61권1호
• /
• pp.1-17
• /
• 2023

목적: 본 연구의 목적은 레이져 신터링, 컴퓨터 밀링, 주조의 세 가지 방법으로 제작된 비귀금속 합금 코핑의 변연 형태에 따른 변연 적합도의 변화를 관찰하는 데 있다. 재료 및 방법: 서로 다른 두 개의 변연 형태를 정확히 재현하기 위해 3D Computer-aided Design을 이용하여 지대치 삭제의 원칙에 따라 지대치를 디자인한 다음, 티타늄 블럭을 컴퓨터 밀링하여 주모델을 제작하였다. 각각의 모델에 대하여 위의 3가지 제작 방식으로 비귀금속 합금 코핑을 12개씩 제작하여, 총 72개의 코핑을 제작하였다. 각 코핑은 지대치에 적합시켜서 공초점 레이저 주사 현미경으로 근심, 협측, 원심, 설측 변연의 변연 적합도를 150배율로 측정하였다. 결과: 레이져 신터링으로 제작한 코핑의 평균 변연 오차는 deep chamfer margin에서 11.8 ± 7.4 ㎛, rounded shoulder margin에서 6.3 ± 3.5 ㎛ 였고, 그 차이는 통계적으로 유의했다 (P < .0001). 컴퓨터 밀링으로 제작한 그룹에서는 deep chamfer margin에서 53.9 ± 27.8 ㎛, rounded shoulder margin에서 48.6 ± 30.0 ㎛였고, 변연 형태에 따른 유의한 차이가 없었다 (P = .279). 주조 방법으로 제작한 그룹은 deep chamfer margin에서 18.8 ± 20.2 ㎛, rounded shoulder margin 에서 30 ± 20.5 ㎛ 였고, 그 차이는 통계적으로 유의했다 (P = .0004). 결론: 이번 실험을 통하여, 다음과 같은 결론을 얻었다. 1. 변연의 형태에 따른 변연 적합도는 레이져 신터링이나 주조 방법으로 제작된 금속 코핑의 경우 변연 형태에 따라 유의한 차이가 있었다. 2. 레이져 신터링으로 제작한 금속 코핑에서 rounded shoulder margin이 deep chamfer margin보다 우수한 변연 적합도를 보였다. 3. 주조 방법으로 제작한 금속 코핑의 경우는 deep chamfer margin이 rounded shoulder margin보다 우수한 변연 적합도를 보였다. 4. 제작 방식에 따른 코핑의 변연 적합도는 레이져 신터링이 가장 양호하였고, 그 다음 주조 방법과 밀링 방법 순으로 변연 적합도 양호하였다. 이번 연구를 통해, 지대치의 변연 형태에 따른 금속 코핑의 변연 적합도의 변화를 관찰하였으며, 레이져 신터링으로 제작하거나 디지털 밀링한 왁스 패턴을 캐스팅한 경우에는 상관 관계가 있음을 확인하였다. 임상에 적용함에 있어 지대치의 변연 형태를 고려하여 제작 방식을 결정하는 것이 추천된다.

• 융복합기술연구소 논문집
• /
• 제6권1호
• /
• pp.1-5
• /
• 2016

Additive manufacturing is converting a digitally designed object into a tangible three dimensional solid using an additive process where materials are applied in successive layers with no or very limited material waste. It can be distinguished form traditional manufacturing which begins with a fixed amount of raw material and removes excess to arrive at the final product. Generally there are five stages to the additive manufacturing supply chain, namely materials, systems, software, application design and production. In this paper, recent market trends and technology about additive manufacturing based on supply chain are analyzed and reviewed.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2005년도 춘계학술대회 논문집
• /
• pp.732-737
• /
• 2005

Distal 3D Real Object Duplication System(RODS) consists of 3D Scanner and Solid Freeform Fabrication System(SFFS). It is a device to make three-dimensional objects directly from the drawing or the scanning data. In this research, we developed an office type SFFS based on Three Dimensional Printing Process and a industrial SFFS using Dual Laser. An office type SFFS applied sliding mode control with sliding perturbation observer(SMCSPO) algorithm for control of this system. And we measured process variables about droplet diameter measurement and powder bed formation etc. through experiments. Also, in order to develop more elaborate and speedy system for large objects than existing SLS process, this study applies a new Selective Multi-Laser Sintering(SMLS) process and 3-axis dynamic Focusing Scanner for scanning large area instead of the existing $f\theta$ lens. In this process, the temperature has a great influence on sintering of the polymer. Also the laser parameters are considered like that laser beam power, scan speed, scan spacing. Now, this study is in progress to eveluate the effect of experimental parameters on the sintering process.

• Design & Manufacturing
• /
• 제14권1호
• /
• pp.1-7
• /
• 2020

In this study, the variation of the shrinkage in the thickness direction of the molded parts according to the gate size of the polymer core fabricated through the 3D printer using the SLS method was studied. The polymer cores are laser sintered and the powder material is nylon base PA2200. The polymer cores have lower heat transfer rate and rigidity than the metal core due to the characteristics of the material. Therefore, the injection molding test conditions are set to minimize the deformation of the core during the injection process. The resin used in the injection molding test is a PP material. The packing condition was set to 80, 90 and 100% of the maximum injection pressure for each gate size. The runner diameter used was ∅3mm, and the gates were fabricated in semicircle shapes with cross sections 1, 2, and 3 ㎟, respectively. Thickness measurement was performed for 10 points at 2.5 mm intervals from the point 2.5 mm away from the gate, and the shrinkage to thickness was measured for each point. The shrinkage rate according to the gate size tends to decrease as the cross-sectional area decreases as the maximum injection pressure increases. The average thickness shrinkage rate was close to 0% when the packing pressure was 90% for the gate area of 1mm2. When the holding pressure was set to 100%, the shrinkage was found to decrease by 3% from the standard dimension due to the over-packing phenomenon. Therefore, the smaller the gate, the more closely the molded dimensions can be molded due to the high pressure generation. It was confirmed that precise packing process control is necessary because over-packing phenomenon may occur.