• 한국표면공학회지
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• 제35권4호
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• pp.199-205
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• 2002

TiN and TiAlN films were deposited on SKD 11 steel substrates by an arc ion plating (AIP) technique. The crystallinity and morphology for the deposited films were characterized by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The mechanical properties of both films were investigated through the indentation, impact, and wear test. Those films fairly adherent to SKD 11 steel substrate, showed hardness values of 2300 $\pm$ 100kg/$\textrm{mm}^2$ and 3200 $\pm$ 100kg/$\textrm{mm}^2$ with a load of 25g, respectively. During impact test, TiAlN films showed much superior impact wear resistance to TiN films. It could be suggested that the TiN films was failed relatively by plastic deformation with oxidation during impact test, while TiAlN films was failed by brittle fracture and resisted the oxidation by the impact energy. The friction coefficient of TiAlN films became lower than that of TiN films at high sliding speed condition although it was higher than that of TiN films at low speed. Therefore, TiAlN films was suggested to be more advantageous than TiN films for high speed machining fields.

• 한국표면공학회지
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• 제40권6호
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• pp.250-253
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• 2007

Plasma nitrocarburizing and plasma oxidizing treatments were performed to improve the wear and corrosion resistance of SKD 11 steel. Plasma nitrocarburizing was conducted for 12 h at $520^{\circ}C$ in the nitrogen, hydrogen and methane atmosphere to produce the $\varepsilon-Fe_{2-3}(N,C)$ phase. It was found that the compound layer produced by plasma nitrocarburising was predominantly composed of $\varepsilon-phase$, with a small proportion of $\gamma'-Fe_4(N,C)$ phase. The thickness of the compound layer was about $5{\mu}m$ and the diffusion layer was about $150{\mu}m$ in thickness, respectively. Plasma post oxidation was performed on the nitrocarburized samples with various oxygen/hydrogen ratio at constant temperature of $500^{\circ}C$ for 1 hour. The very thin magnetite($Fe_3O_4$) layer $1-2{\mu}m$ in thickness on top of the compound layer was obtained by plasma post oxidation. It was confirmed that the corrosion characteristics of the nitrocarburized compound layer could be further improved by the application of the superficial magnetite layer.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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• pp.473-477
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• 2000

The experimental study of die-sinking electrical discharge machining(EDM) was conducted for Cold Die Alloy Steel of SKD-11 with rotary electrode according to the peak current of 11A, 15A and 19A, and the duty factor of 0.24, 0.45. dielectric fluid flow through the electrode inside according to the change of electrode internal diameter during the EDM working. Material removal rate(MRR) was increased with flushing & rotation of electrode at the condition for the peak current of 15A, 19a but the MRR is decreased at the flushing only. The more surface roughness was obtained for the case of the flushing & rotation under the peak current of 19A.

• 한국생산제조학회지
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• 제6권4호
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• pp.130-137
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• 1997

The demand for wire-cut EDM is increasing rapidly in the die and tool making industry. In this study machining characteristics such as machining rate, surface roughness, hand drum form and hardness of machined material are investigated experimentally under the conditions varing pulse on time, pulse off time, peak voltage, wire tension after fixing other conditions in SKD 11 and brass and brass workpiece. It was found that various operating conditions had significant influences on machining characteristics. But the hardness of workpiece was uneffected by operating conditions. Also it was obtained experimentally that brass workpeice had better machinability than SKD 11 one.dition according to the current(Ip) in an electric spark machine : 1) Electrode is utilized Cu and Graphite. 2) Work piece is used the material of carbon steel. The condition of experiment is : 1) Current is varied 0.7(A) to 50(A) and the time of electric discharging to work piece in each time is 30(min) to 60(min). 2) After the upper side of work piece was measured in radius(5$\mu$m) of stylus analyzed the surface roughness to ade the table and graph of Rmax by yielding data. 3) Electro wear ratio is : \circled1Cooper was measured ex-machining and post-machining by the electronic balance. \circled2The ex-machining of graphite measured by it, the post-machining was found the data from volume $\times$specific gravity and analyzed to made its table and graph on ground the data. 4) In order to keep the accuracy of voltage affected to the work piece was equipped with the A.V. R and the memory scope was sticked to the electric spark machine. 5) In order to preserve the precision of current, to get rid of the noise occured by internal resistance of electric spark machine and to force injecting for the discharge fluid , it made the fixed table for a work piece to minimize the work error by means of one's failure during the electric discharging.

• 열처리공학회지
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• 제20권2호
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• pp.78-83
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• 2007

CrN coatings were deposited by cathodic arc ion plating method on the SKD11 steel substrates. Atmosphere temperature of $350^{\circ}C$, arc current of 90 A, nitrogen partial pressure of 1.0-5.3 Pa, and negative bias voltage of 30-135 V were selected. The characteristics of microstructure were investigated with XRD. Hardness, adhesion and friction coefficient measured by microhardness tester, scratch tester, and ball on disk tribometer. Microstructures depended on nitrogen partial pressure and bias voltage. The preferred orientation of the films was changed from (200) to (111) with decreasing pressure and increasing bias voltage. Adhesion properties related with microstructure, but microstructure changes slightly influenced on hardness and friction properties. The critical load.($Lc_1$) and hardness of CrN films deposited at 5.3 Pa, -30 V condition were 55 N(HF1), $2157{\pm}47\;Hk_{0.025}$. The friction coefficient were about 0.5 under dry condition.

• 한국표면공학회:학술대회논문집
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• 한국표면공학회 2007년도 추계학술대회 논문집
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• pp.7-9
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• 2007

Thin films of CrAlSiN were deposited on SKD11 tool steel substrate using Cr and AlSi cathodes by a cathodic arc plasma deposition system. The influence of process parameters on the deposited film properties were investigated. The oxidation characteristics of the films were studied at temperatures ranging from 800 and 1000+C up to 50 h in air. The films showed superhardness and good oxidation resistance..

• 한국산학기술학회:학술대회논문집
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• 한국산학기술학회 2007년도 추계학술발표논문집
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• pp.337-340
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• 2007

냉간단조금형(Cold Forging Die)의 다이블록(Dieblock)을 제작하는 방법 중의 하나로, 다이블록 제작용 재료를 면가공 하여 다이블록 상면(上面)을 마스터펀치(Master Punch)인 호브(Hob)로 압입(Indentaion) 시켜 절삭가공((Cutting Work)이 아닌 다이호빙(Die Hobbing) 방법으로 임프레션(Impression)을 성형하여 제작하고 있다. 이 방법에 의하여 다이블록의 재료를 합금공구강(Alloy Tool Steel)인 SKD11을 사용하여 제작하고, 스테인리스판(Stainless Sheet Metal)을 제품 재료로 하여 냉간단조가공(Cold Forging Work)을 하였더니 6,000 스트로크(Stroke)에서 금형수명(Die Life)을 다 하였다. 본 논문에서는 다이블록 재료를 고속도공구강(High Speed Tool Steel)인 SKH51로 교체 제작하고, 탄소강(Carbon Steel)인 S45C를 제품 재료로 하여 냉간단조가공을 수행 하였더니 21,000 스트로크에서 금형수명을 다하고 종료 되어 종래의 방법과 비교 검토 하였을 때 350%의 금형수명 연장 효과를 얻게 되었다.

• 대한방사선기술학회지:방사선기술과학
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• 제39권4호
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• pp.595-600
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• 2016

진단방사선 검사 시 환자선량을 감소하기 위한 목적으로 진단용 다엽콜리메이터를 제작하고자 하며, 제작 전 사전연구로서 진단용 다엽콜리메이터에 사용되는 차폐물질 및 차폐효율에 대한 몬테칼로 시뮬레이션을 수행하였다. 몬테칼로 시뮬레이션 코드(MCNPX, LANL, USA)를 이용하여 진단방사선 기기(ReX-650R, Listem, Korea)을 모델링하기 위하여, SRS-78 프로그램을 이용하여 관전압(80, 100, 120 kVp)에 따라 에너지 스펙트럼을 획득하였다. 진단용 다엽콜리메이터의 제작을 위하여 사용된 재료는 SKD-11(탄소 : 1.6%, 규소 : 0.4%, 망간 : 0.6%, 크롬 : 5%, 몰리브덴 : 1%, 바나듐 : 0.3%, 밀도: $7.87g/cm^3$)이며 이를 진단방사선 기기에 진단용 다엽콜리메이터($10{\times}0.5{\times}0.5cm^3$, 좌우 20개씩) 형태로 전산 모사하였다. 진단용 다엽콜리메이터의 차폐효율을 확인하기 위하여 MCNPX 코드의 tally6을 이용하여 에너지별로 차폐효율을 계산하였다. 에너지에 따른 차폐효율은 80 kVp 일 때, 98.3% 차폐되었으며, 100 kVp는 95.7%, 마지막으로 120 kVp는 93.6%가 차폐되는 것을 확인할 수 있었다. 본 연구결과를 기반으로 MLC형태 및, 누설선량에 대한 연구를 진행하여 진단방사선 기기에서 사용 가능한 진단용 다엽콜리메이터 개발에 필요한 정보를 제공할 수 있을 것이라 사료된다.

• 열처리공학회지
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• 제22권5호
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• pp.282-289
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• 2009

The effects of the high temperature gas nitriding (HTGN), tempering and subzero treatment of STD11 steel have been investigated. HTGN treatment was carried out at $1050^{\circ}C$, $1100^{\circ}C$ and $1150^{\circ}C$ for 1 hr. in an atmosphere of $1\;kg/cm^2$ nitrogen gas. Tempering and double-tempering were performed at $550^{\circ}C$ for 1 hr. The surface layer of HTGN-treated steel appeared the precipitates of $M_2N$, $M_7C_3$ and $M_{23}C_6$ in the matrix of austenite. However, the interior region exhibited martensite with the precipitation of carbides. The nitrogen content of the surface layer appeared ~1.35 wt.%, ~0.83 wt.% and ~0.56 wt.% at the HTGN treatment temperature of $1050^{\circ}C$, $1100^{\circ}C$ and $1150^{\circ}C$, respectively. The surface hardness of double-tempered and subzero-treated steel measured the maximum value of 828 Hv, 960 Hv, 750 HV after HTGN treatment at the $1050^{\circ}C$, $1100^{\circ}C$ and $1150^{\circ}C$, respectively. These hardness value increased above 230~420 Hv compared with the HTGN-treated steel due to the decrease in retained austenite and existence of fine precipitates.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.397-400
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• 2009

When the metal sheet is subjected to the housing surface for fitting and insulating from harsh surroundings like fluid ingression or hot steam, both strength and formability have to be equally considered. In this regard, the main aim of this study is to design an apparatus of cost-effectively producing flexible fluted band with increasing the formability of embossed stainless steel sheet, which is utilized as a thermal insulation metal for housing ship engine exhauster. Designed to fabricate a maximum sheet width of 700 mm, this new apparatus consists of upper roll made of hard urethane and the female-etched lower roll made of SKD11, have a producing capacity up to 1-meter homogeneously embossed sheet for just 60 seconds. This machine is devised for the maximum operating efficiency from original sheet handling to machine setting. The embossing properties are characterized by 3-D profiling. After embossing plain metal sheet, both yield strength and elongation properties are improved simultaneously, indicating the effectiveness of the newly designed apparatus.