• 제목/요약/키워드: SCR Catalyst

검색결과 277건 처리시간 0.021초

바이오가스 열병합 발전에서 발생하는 NOx 제거를 위한 텅스텐 함량에 따른 NH3-SCR 바나듐계 촉매 연구 (A Study on NH3-SCR Vanadium-Based Catalysts according to Tungsten Content for Removing NOx Generated from Biogas Cogeneration)

  • 정민기;홍성창
    • 청정기술
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    • 제27권4호
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    • pp.315-324
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    • 2021
  • 본 연구에서는 바이오가스를 이용하는 열병합 발전에서 배출되는 질소산화물을 환원제인 암모니아와 촉매를 이용하여 제거하는 선택적촉매환원법(selective catalytic reduction, SCR)에 있어서 다양한 배가스 특성에 대한 바나듐 촉매 연구를 수행하였다. 연구에 사용한 촉매는 상용촉매인 V/W/TiO2를 사용하였으며 다양한 운전조건에서 텅스텐 함량에 따라 영향을 확인하였다. NH3-SCR 실험 결과 380 ~ 450 ℃에서 95% 이상의 탈질 성능을 확인하였으며 SO2 내구성 실험 및 TGA 분석을 통해 미량의 SO2에 대한 촉매의 내구성을 확인하였다. 또한 H2-TPR 분석결과 텅스텐 함량이 높을수록 우수한 산화·환원(redox) 특성을 확인할 수 있었다. 이에 따라 열병합 발전에서 배출되는 미량의 일산화탄소에 대한 산화실험을 수행하였으며 역시 우수한 일산화탄소의 산화력을 확인할 수 있었다. NH3-DRIFTs 분석에서는 텅스텐 함량이 높을수록 Bronsted/Lewis acid sites 모두 증가하였으며 텅스텐을 촉매에 첨가 시 우수한 열적 내구성을 갖는 것으로 확인되었다. 따라서 다양한 운전조건에 따른 실험 결과, 텅스텐 함량이 높은 촉매가 바이오가스를 이용하는 열병합 발전에 적용하기 바람직하다고 판단된다.

Experimental studies on the diesel engine urea-SCR system using a double NOx sensor system

  • Tang, Wei;Cai, Yixi;Wang, Jun
    • Environmental Engineering Research
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    • 제20권4호
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    • pp.397-402
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    • 2015
  • SCR has been popularly approved as one of the most effective means for NOx emission control in heavy-duty and medium-duty vehicles currently. However, high urea dosing would lead to ammonia slip. And $NH_3$ sensor for vehicle emission applications has not been popularly used in real applications. This paper presents experimental studies on the diesel engine urea-SCR system by using a double NOx sensor system that is arranged in the downstream of the SCR catalyst based on ammonia cross-sensitivity. It was shown that the NOx conversion efficiency rised as $NH_3/NOx$ increases and the ammonia slip started from the $NH_3/NOx$ equal to 1.4. The increase of temperature caused high improvement of the SCR reaction rate while the space velocity had no obvious change. The ammonia slip was in advance as catalyst temperature or space velocity increase and the ammonia storage reduced as catalyst temperature or space velocity increase. The NOx real-time conversion efficiency rised as the ammonia accumulative storage increase and reached the maximum value gradually.

Numerical Analysis of Flow Uniformity in Selective Catalytic Reduction (SCR) Process Using Computational Fluid Dynamics (CFD)

  • Shon, Byung-Hyun
    • International Journal of Advanced Culture Technology
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    • 제10권3호
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    • pp.295-306
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    • 2022
  • The NOx removal performance of the SCR process depends on various factors such as catalytic factors (catalyst composition, shape, space velocity, etc.), temperature and flow rate distribution of the exhaust gas. Among them, the uniformity of the flow flowing into the catalyst bed plays the most important role. In this study, the flow characteristics in the SCR reactor in the design stage were simulated using a three-dimensional numerical analysis technique to confirm the uniformity of the airflow. Due to the limitation of the installation space, the shape of the inlet duct was compared with the two types of inlet duct shape because there were many curved sections of the inlet duct and the duct size margin was not large. The effect of inlet duct shape, guide vane or mixer installation, and venturi shape change on SCR reactor internal flow, airflow uniformity, and space utilization rate of ammonia concentration were studied. It was found that the uniformity of the airflow reaching the catalyst layer was greatly improved when an inlet duct with a shape that could suppress drift was applied and guide vanes were installed in the curved part of the inlet duct to properly distribute the process gas. In addition, the space utilization rate was greatly improved when the duct at the rear of the nozzle was applied as a venturi type rather than a mixer for uniform distribution of ammonia gas.

선택적환원촉매를 적용한 중소형 경유차량의 질소산화물 저감 특성 연구 (A Study on $NO_x$ Reduction in a Light Duty Diesel Vehicle Equipped with a SCR Catalyst)

  • 박영준;홍우경;가재금;조용석;주재근;김현옥
    • 한국자동차공학회논문집
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    • 제19권5호
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    • pp.118-124
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    • 2011
  • To reach the Euro-6 regulations of PM and $NO_x$ for light-duty diesel vehicles, it will be necessary to apply the CDPF and the de-$NO_x$ catalyst. The described system consists of a catalytic configuration, where the CDPF is placed downstream of the diesel engine and followed by a urea injection unit and a urea-SCR catalyst. One of the advantages of this system configuration is that, in this way, the SCR catalyst is protected from PM, and both white PM and deposits become reduced. In the urea-SCR system, the injection control of reductant is the most important thing in order to have good performance of $NO_x$ reduction. The ideal ratio of $NH_3$ molecules to $NO_x$ molecules is 1:1 based on $NH_3$ consumption and having $NH_3$ available for reaction of all of the exhaust $NO_x$. However, under the too low and too high temperature condition, the $NO_x$ reduction efficiency become slower, due to temperature window of SCR catalyst. And space velocity also affects to $NO_x$ conversion efficiency. In this paper, rig-tests were performed to evaluate the effects of $NO_x$ and $NH_3$ concentrations, gas temperature and space velocity on the $NO_x$ conversion efficiency of the urea-SCR system. And vehicle test was performed to verify control strategy of reductatnt injection. The developed control strategy of reductant injection was improved over all $NO_x$ reduction efficiency and $NH_3$ consumption in urea-SCR system. Results of this paper contribute to develop urea-SCR system for light-duty vehicles to meet Euro-5 emission regulations.

Application of SNCR/SCR Combined process for effective operation of SCR Process

  • 최성우;최상기
    • 한국환경과학회지
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    • 제12권1호
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    • pp.47-54
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    • 2003
  • This paper have examined the optimum combination of SNCR and SCR by varying SNCR injection temperature and NSR ratio along with SCR space velocity. NOx reduction experiments using a SNCR/SCR combined process have been conducted in simple NO/NH$_3$/O$_2$ gas mixtures. Total gas flow rate was kept constant 4 liter/min throughout the SNCR and SCR reactors, where initial NOx concentration was 500 ppm in the presence of 5% O$_2$. Commercial catalyst, sulfated V$_2$O$\_$5/-WO$_3$/TiO$_2$, was used for SCR NOx reduction. The residence time and space velocity were around 1.67 sec, 2,400 h$\^$-1/ and 6,000 h$\^$-1/ in the SNCR and SCR reactors, respectively. SNCR NOx reduction effectively occurred in a temperature window of 900-950$^{\circ}C$. About 88% NOx reduction was achieved with an optimum temperature of 950$^{\circ}C$ and NSR=1.5. SCR NOx reduction using commercial V$_2$O$\_$5/-WO$_3$-SO$_4$/TiO$_2$ catalyst occurred in a temperature window of 200-450$^{\circ}C$ 80-98% NOxreduction was possible with SV=2400 h$\^$-1/ and a molar ratio of 1.0-2.0. A SNCR/SCR(SV=6000 h$\^$-1/) combined process has shown same NOx reduction compared with a stand-alone SCR(SV=2400 h$\^$-1/) unit process of 98% NOx reduction. The NH$_3$-based chemical could routinely achieve SNCR/SCR combined process total NOx reductions of 98% with less than 5 ppm NH$_3$ slip at NSR ranging from about 1.5 to 2.0, SNCR temperature of 900$^{\circ}C$-950$^{\circ}C$, and SCR space velocity of 6000 h$\^$-1/. Particularly, more than 98% NOx reduction was possible using the combined process under the conditions of T$\_$SNCR/=950$^{\circ}C$, T$\_$SCR/=350$^{\circ}C$, 5% O$_2$, SV=6000 h$\^$-1/ and NH$_3$/NOx=1.5. A catalyst volume was about three times reduced by SNCR/SCR combined process compared with SCR process under the same controlled conditions.

디젤엔진의 NOx 저감을 위한 SCR-DeNOx 후처리 시스템 성능 예측 (Performance Prediction of SCR-DeNOx System for Reduction of Diesel Engine NOx Emission)

  • 김만영
    • 한국자동차공학회논문집
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    • 제11권3호
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    • pp.71-76
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    • 2003
  • A numerical simulation of selective catalytic reduction (SCR) for NO with $NH_3$ is conducted over the $V_2O_5/TiO_2$ and $WO_3-V_2O_5/TiO_2$ catalysts. The governing $NH_3$ and NO transport equations are considered by using the time-dependent FCT (Flux-Corrected Transport) algorithm. After a validating simulation for $NH_3$ step feed and shut-off experiments is analyzed, transient behavior of $NH_3$ and NO concentration in a SCR catalyst is investigated by changing such parameters as inflow $NH_3$ concentration, temperature of the catalyst, and $NH_3$/NOx ratios.

선박용 SCR 시스템의 촉매반응기 내부 유동특성에 관한 수치해석 (A Numerical Analysis on the Flow Characteristics inner Catalytic Reactor for Marine SCR System)

  • 이중섭;서정세;윤지훈;임병주;박창대;정경열
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2012년도 전기공동학술대회 논문집
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    • pp.125-126
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    • 2012
  • The key issues for the reduction technologies of the exhaust gas from diesel engine being developed are to reduce particulate matters and NOx. Performance of NOx removal in SCR process depends on such various factors as catalyst factors(catalyst composition, shape, velocity, etc.), exhaust gas temperature and velocity distribution. In this study checked flow uniformity with the flow characteristics in the SCR reactor by using STAR CCM+. The pressure drop of experiment and simulation had similar result more than 90% at catalytic Cell. Also, flow uniformity calculated about 0.9036 ant 1st catalytic ind SCR reactor.

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구리 제올라이트와 철 제올라이트 촉매에 의한 질소산화물의 암모니아 선택적 촉매환원반응 특성 (Selective Catalytic Reduction of NOx with Ammonia over Cu and Fe Promoted Zeolite Catalysts)

  • 하호정;홍주환;최준환;한종대
    • 청정기술
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    • 제19권3호
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    • pp.287-294
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    • 2013
  • 구리-제올라이트 촉매와 Fe-제올라이트 촉매로 과잉산소 분위기에서 일산화질소의 암모니아 선택적 촉매환원반응을 체계적으로 조사하였다. 촉매는 디젤엔진에서의 SCR기술의 적용을 위하여 구리와 철을 $NH_4$-BEA와 $NH_4$-ZSM-5 제올라이트에 이온교환법과 함침법으로 담지시켜 제조하였다. 촉매의 특성은 BET, XRD, FE-TEM과 SEM/EDS를 사용하여 조사하였다. 고정된 반응조건에서 선택적 촉매환원반응의 활성을 조사한 결과에서 구리를 BEA 제올라이트에 이온교환시켜 제조한 촉매가 $200{\sim}250^{\circ}C$의 저온영역에서 탁월한 성능을 나타내었다. $250^{\circ}C$ 이하의 저온에서 구리-제올라이트 촉매가 Fe-제올라이트 촉매보다 높은 반응활성을 나타내었다. BEA 제올라이트에 담지된 촉매가 ZSM-5 제올라이트에 담지된 촉매보다 $250^{\circ}C$ 이하의 저온에서 우수한 반응활성을 나타내었다.

다양한 Ball Mill Method에 의해 제조된 V/TiO2 촉매의 NH3-SCR 활성 증진연구 (Enhanced NH3-SCR Activity of V/TiO2 Catalyst Prepared by Various Ball Mill Method)

  • 김동호;서필원;홍성창
    • 청정기술
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    • 제23권1호
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    • pp.64-72
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    • 2017
  • 본 연구에서는, $150{\sim}400^{\circ}C$ 영역에서 $NO_x$를 제어하기 위한 ball mill 기법을 사용한 선택적 환원촉매(SCR)의 연구를 수행하였다. 제조된 촉매들의 구조적 특성 및 산화가 특성을 확인하기 위하여 XRD, BET, XPS 분석을 수행하였다. 다양한 ball mill 기법에 의해 제조된 촉매는 $250^{\circ}C$ 이하의 온도구간에서의 활성의 차이를 보였다. 이중 가장 우수한 탈질효율을 갖는 촉매를 기준으로, ball mill 시간이 3시간일 때 가장 높은 활성을 나타내었다. XPS 분석 결과, vanadium의 비 화학양론종의 존재 및 원자 수 증가가 활성증진에 유리하게 작용한 것으로 나타났다. 또한 $O_2$ on-off 실험을 통해 격자산소량의 양과 탈질 효율과의 상관관계를 나타내었고, 이는 서로 비례관계에 있음을 확인하였다.

배가스 중 SO2가 V/TiO2 SCR활성에 미치는 영향 (The Effect of SO2 in Flue Gas on the SCR Activity of V/TiO2)

  • 홍성창
    • 공업화학
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    • 제17권5호
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    • pp.490-497
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    • 2006
  • $V_{2}O_{5}$/$TiO_{2}$계 선택적촉매환원법(SCR) 촉매는 $SO_{2}$가 존재하는 조건에서 $SO_{2}$의 산화 및 암모니아의 반응에 의해 형성된 황산암모늄염으로 인해 촉매는 비활성화될 수 있다. 본 연구에 의하면, $SO_{2}$에 의한 촉매의 비활성화는 $SO_{2}$의 흡착이후 $SO_{3}$로의 산화 정도에 의존한다. $SO_{2}$의 산화는 배가스 내의 산소 농도에 약하게 영향을 받으며 바나듐 함량에 영향을 받는다. 또한 미반응 암모니아 역시 황산암모늄염 형성의 원인이므로 SCR 반응에 있어서 암모니아 투입비율에 대한 영향을 도출하였다. 황산암모늄염에 의해 비활성화된 촉매가 낮은 SCR 활성을 갖는 이유를 촉매의 기공부피 변화에서 찾을 수 있다. 이러한 황산암모늄염의 분해 반응도출을 위해 TPD (Temperature Programmed Decomposition) 실험이 수행되었다.