• Journal of Ocean Engineering and Technology
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• v.23 no.2
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• pp.74-80
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• 2009

Surface hardening treatments, such as using the high-frequency induction hardening method, are widely used to increase the fatigue life and prevent the failure of materials by locally increasing the surface hardness. This method, in particular, brings an improvement in static strength by compressive residual surface stress due to the hardening. In this study, the mechanical properties of high-frequency induction hardened SCM440 steel were investigated. These results were also compared with those for base metal and a Q/T (tempering after quenching) treatment specimen. The test results showed that partially high-frequency induction hardened SCM440 steel specimens were more improved in static strength, surface hardness, fatigue limit, and anti-wear than the base metal and Q/T treatment specimens. In particular, the fatigue limit of the high-frequency induction hardened SCM440 steel increased by more than about 52% compared to that of base metal and by about 25% compared to that of the Q/T specimen.

• Korean Journal of Materials Research
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• v.3 no.5
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• pp.538-545
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• 1993

By using propagation characteristics of ultrasonic surface wave, the depth of the surface hardened layer of SCM440 steel with different high frequency induction heat treatments was measured and the same was done on the carburized SCM415 steel. The propagation velocity of surface wave was constant and independent of frequency in t.he specimens with identical microstructure, it was, however, decreased by 59m/s in the hardened layers compared to the unhardened part. From t.he relationship between the effective case depth and the wave length of surface wave, the depth of the hardened layer could be measured and evaluated nondestructively for both induction hardened and carburized steels.

• Journal of the Korean Society for Heat Treatment
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• v.24 no.1
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• pp.10-15
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• 2011

Recently, renewable energy sources such as wind turbine, solar cell are interested in preventing global warming which is caused by the consumption of fossil fuel. SCM440(H) and SNCM439 have been used in the major components of the wind turbine gear because of excellent mechanical properties. In the present study, the heat treated mechanical properties of SCM440(H) and SNCM439 with 150 mm diameter were compared with those with 25 mm diameter which is generally accepted material for structural application. Heat treated SCM440(H) showed better mechanical properties such as tensile strength, hardness and impact absorbed energy compared with those in SNCM439. Hardenss value between as-quenched and as-quenched followed by tempering showed big difference in SNCM439, however the difference in SCM440(H) was relatively small. Heat treated mechanical properties of the alloys with 25 mm diameter were more uniform value than those with 150 mm diameter.

• Journal of Welding and Joining
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• v.15 no.6
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• pp.78-84
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• 1997

Friction welding technique was studied to weld the turbine wheel and shaft of a turbocharger. The welding parameters were selected to investigate the effects of variables on welding quality of Inconel 713C and SCM 440. Experimental results showed that the turbine wheel and shaft could be successfully welded by friction welding. The heat affected zone was identified to be 2 mm from the weld seam. After welding, the hardness profile was found to have sudden increase and decrease for inconel 713C and SCM 440 respectively. Tensile strength of welded specimens was higher than the required strength for all of the studied welding parameters. The central portion of fracture surfaces by bending had no defects such as crack.

• Journal of the Semiconductor & Display Technology
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• v.17 no.2
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• pp.61-66
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• 2018

The objective of this research study is to investigate the optimal process parameters of electrical discharge machining (EDM) on SCM440 steel with copper as a tool electrode. The effect of various process parameters on machining performance is investigated in this study. Modern ED machinery is capable of machining geometrically complex or hard material components, that are precise and difficult-to-machine such as heat treated tool steels, composites, super alloys, ceramics, etc. This paper reports the results of an experimental investigation by Taguchi method carried out to study the effects of machining parameters on material surface roughness in electric discharge machining of SCM440 steel. To predict the optimal condition, the experiments are conducted by using Taguchi's L27 orthogonal array. The work material was ED machined with copper electrodes by varying the pulsed current, pulse on-time, voltage, servo speed and spark speed. Investigations indicate that the surface roughness is strongly depend on pulsed current.

• Korean Journal of Materials Research
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• v.3 no.6
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• pp.585-592
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• 1993

The effects of grain size and microstructure on the ultrasonic attenuation was investigated with SCM440 steel quenched and tempered at various temperatures. The ultrasonic attenuation was primarily due to the grain boundary scattering and the ultrasonic attenuation coeffecient increased with increasing grain size. In the meantime, it was found that the ultrasonic attenuation coefficient decreased with increasing tempering temperature. The dependence of ultrasonic attenuation coefficient on the frequency of ultrasonic wave had linear relationship on a log-log scale and was proportional to the Roney's equation.

• Journal of the Korean Society for Heat Treatment
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• v.19 no.5
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• pp.270-279
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• 2006

The effects of eight types of spheroidizing annealing conditions including annealing temperature, annealing time, cooling rate, and furnace atmosphere on the microstructure and hardeness were determined in SCM440 steel which has been widely used for automotive parts. The well-spheroidized structure and minimum hardness were obtained when the steel was heat-treated at $770^{\circ}C$ for 6 hours, cooled to $720^{\circ}C$ at a cooling rate of $24^{\circ}C/h$, and then kept for 7 hours at the $720^{\circ}C$ followed by air cooling. In order to increase the productivity and to save the manufacturing cost, it is desirable to apply a faster cooling rate to the spheroidizing annealing. It was found that a cooling rate of $100^{\circ}C/hr$ was the fastest cooling rate applicable to the SCM440 steel among the four cooling rates used in this study. The microstructure consisted of ferrite and very fine spheroidized cementite when the steel was annealed for 13 hours at $720^{\circ}C$ below $A_{C1}$ temperature. This was caused by the short annealing time and the retarding effect of Cr and Mo on both the dissolution of pearlite to cementite and coarsening of spheroidized cementite. The steel heat treated in air showed the decarburized layer of about $125{\mu}m$ in thickness at the surface.

• Journal of the Korean Applied Science and Technology
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• v.32 no.1
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• pp.56-61
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• 2015

In this study, the current-voltage curves for the SCM440 steel by the addition of an organic corrosion inhibitor triethanolamine(TEA) was measured using the conventional three electrodes of cyclic voltammetry. As a result, the C-V characteristics of SCM440 steel were to be for an irreversible process due to the oxidation current from the cyclic voltammetry. Diffusion coefficient according to the twice increasing the concentration of TEA in the corrosion inhibitor from $2.5{\times}10^{-4}M$ to $5.0{\times}10^{-4}M$, the diffusion coefficient was found to be a good corrosion-inhibiting effect is reduced by 1.5 times, so for each $2.561{\times}10^{-6}cm^2s^{-1}$ to $1.707{\times}10^{-6}cm^2s^{-1}$. When according to the electrolyte concentration and the effect is to increase the electrolyte concentration to 1.0 N at 0.5 N, the diffusion coefficient is $2.56{\times}10^{-6}cm^2s^{-1}$ to $5.12{\times}10^{-6}cm^2s^{-1}$, each 2 times decrease in the use of the electrolyte of 1.0 N, because this was more appropriate.

• Journal of Advanced Marine Engineering and Technology
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• v.24 no.6
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• pp.78-88
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• 2000

The effect of post-weld heat treatment(PWHT) of SCM440 steel was investigated with parameters such as micro-Vickers hardness, corrosion potential, polarization behaviors, galvanic current, Al anode generating current and Al anode weight loss, etc. Each hardness of three parts(HAZ, BM, WM) by PWHT is lower than each of as-welded parts. However, hardness of WM area was the highest among those three parts in case of both PWHT and as-welded. Corrosion potential of WM part was the highest among those three parts and WM area was also acted as cathode without regard to PWHT. The magnitude of corrosion potential difference among three parts by PWHT was larger than that of three parts of as-welded, and corrosion current by galvanic cell of these three parts by PWHT was also larger compared to as-welded. Therefore, it is suggested that corrosion resistance property of SCM440 steel is decreased by PWHT than as-welded. However, both Al anode generating current and anode weight loss were also increased by PWHT compared to as-welded when SCM400 steel is cathodically protected by Al anode.

• Journal of the Korean Society for Heat Treatment
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• v.12 no.2
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• pp.117-128
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• 1999

This study was carried out to investigate the surface characteristics of SCM440 steel nitrided with various nitrogen contents for 7 hours at $520^{\circ}C$ by using micro-pulse plasma nitriding apparatus of hot wall type. The effects of oxidation treatment was also investigated on plasma nitrided in 30% nitrogen and post oxidized SCM440 steel at $500^{\circ}C$ in $H_2O$ atmosphere. The ${\gamma}^{\prime}-Fe_4N$ and ${\varepsilon}-Fe_{2-3}N$ phases were detected in compound layer of the nitrided steel. As the content of nitrogen in plasma gas increased with 30, 50, 70% on the micro-pulse plasma nitriding for SCM440 steel, the thickness of compound, diffusion layer and the surface hardness were increased. From the wear test results, the best wear resistance was appeared in the condition of ductile ${\gamma}^{\prime}-Fe_4N$ phase formed specimen at 30% nitrogen, whereas that of the treated with 50% and 70% nitrogen decreased owing to the exfoliation of brittle ${\varepsilon}-Fe_{2-3}N$ phase in the compound layer. On the nitrided and subsequently oxidized SCM440 steel, the surface layer consisted of $Fe_3O_4$, ${\gamma}^{\prime}-Fe_4N$, and ${\varepsilon}-Fe_{2-3}N$ phases. In these treatments, the dissolution of nitrides affect hardness and hardening depth in compound and diffusion layers. For the nitrided in 30% nitrogen and post oxidized specimen at $500^{\circ}C$ for 1 hour, the wear resistance was lower than that of the only nitrided one in 30% nitrogen but higher than those of the nitrided ones in 50 and 70% nitrogen.