• Journal of Advanced Marine Engineering and Technology
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• v.32 no.2
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• pp.306-314
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• 2008

General metal welding occurs distortion. Also, reducing distortion is required much cost. Therefore, the purpose of this study is optimization of welding conditions to reduce distortion in welding of monolithic rack housing for modular steering gear. Firstly, heat source for welding was chosen arc and laser. Secondly, it investigated optimizing welding conditions in bead welding by arc and laser heat source, and welding conditions in fillet welding was optimized with welding shapes. Finally, it was measured temperature distribution of welds by infrared camera and angle distortion in fillet welding. As a result, laser welding was superior to arc welding on distortion.

• Proceedings of the KWS Conference
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• 2006.05a
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• pp.53-55
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• 2006

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.2
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• pp.413-423
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• 1991

Multiaxial loading by combinations of tension-torsion-internal pressure have been applied to the thins-walled tubular specimens prepared from cold drawn tubes of SAE 1020 steel. Prior to the multiaxial loading, each specimen has been twisted to different shear strains. Uniaxial tensile yield stresses measured at different angles to the tube axis clearly show that the initial orthotropic symmetry is maintained during twisting. The orthotropy axes are observed to rotate with shear strains. The plane stress yield locus measured for each twisted specimens show that yield surface shape does not remain similar during twisting and thus anisotropic work hardening is not a function of only plastic work.

• Structural Engineering and Mechanics
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• v.13 no.6
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• pp.591-614
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• 2002

This paper presents experimental and numerical analyses of the thermomechanical behaviour that takes place in SAE1020 mild steel cylindrical specimens during the conventional tensile test. A set of experiments has been carried out in order to obtain the stress-strain curve and the diameter evolution at the neck which allow, in turn, to derive the elastic and hardening parameters characterizing the material response. Temperature evolutions have also been measured for a high strain rate situation. Moreover, a finite element large strain thermoelastoplasticity-based formulation is proposed and used to simulate the deformation process during the whole test. Some important aspects of this formulation are discussed. Finally, the results provided by the simulation are experimentally validated.

• Journal of Welding and Joining
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• v.26 no.6
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• pp.59-66
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• 2008

Recently, automobile parts progress with modularization, which a great many allied products are modularized. Therefore, the purpose of this study is to develope modular housing for modularization of steering gear. Generally, steering gear housing is composed of valve housing and rack housing, it is important to combine two housings. However, housing having the pipe shape is very sensitive to welding distortion, and welding trajectory is very complicated. In order to solve this subject, cooperative control by using robots was constructed. Further, we developed the dedicated system to suit modular housing based on it, and applied laser welding to there. Moreover, welding speed was controlled in the rapid curve section so that the defect in trajectory of housing was reduced to obtain sound weldment. Accordingly, produced housing by this way is presented enough withstanding pressure to $100kg/cm^2$, and roundness and straightness are measured about 10/100 and 0.9/100 respectively.