• Title/Summary/Keyword: Runout Error

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AN ADVANCED DISTURBANCE REJECTION CONTROL FOR REPEATABLE RUNOUT IN DISK DRIVE SYSTEMS (컴퓨터 하드디스크의 반복 런아웃에서 비롯된 외란의 효율적 제어)

  • 용부중
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.1
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    • pp.60-67
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    • 2000
  • An improved disturbance rejection control scheme is presented for minimizing the position error due to the repeatable runout disturbances in high density disk drive systems The proposed control algorithm is capable of attenuating repeatable disturbances which is one of the major detractors to hard disk drive quality and performance. This is achieved by a sys-tematic combination of an optimal feedback component and a feedforward preview component. The feedback component is designed where the emphasis is placed on robustness. The feedforward component is on the basis of a preview control comprised of a measured disturbance signals which leads to better disturbance rejection capabilites. The designed con-troller is applied as a plug-in module to a high density hard disk drive with a pre-existing conventional servo controller. Simulations have been carried out to demonstrate the effectiveness of this control scheme in the reduction of the periodic disturbances.

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Effects of cutter runout on cutting forces during up-endmilling of Inconel718 (Inconel 718 상향 엔드밀링시 절삭력에 미치는 공구형상오차)

  • 이영문;양승한;장승일;백승기;김선일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.302-307
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    • 2002
  • In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However, the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study, a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented during up-end milling of Inconel 718 using measured cutting forces. The specific cutting resistance, K. and $K_t$ are defined as the radial and tangential cutting forces divided by the modified chip section area. Both of $K_r$, and $K_t$ values become smaller as the helix angle increases from $30^\circ$ to $40^\circ$ Whereas they become larder as the helix angle increases from $40^\circ$ to $50^\circ$. On the other hand, the $K_r$, and $K_t$ values show a tendency to decrease with increase of the modified chip section area and this tendency becomes distinct with smaller helix angle.

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Effects of cutter runout on cutting forces during down-endmilling of Inconel718 (Inconel 718 하향 엔드밀링시 절삭력에 미치는 공구형상오차)

  • 이영문;양승한;장승일;백승기;이동식
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.308-313
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    • 2002
  • In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However, the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study, a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented during down end-milling of Inconel 715 using measure cutting forces. Contrary to the up-end milling the value of radial specific cutting resistance, $K_r$, becomes larger as the helix angle increases from $30^{\circ}$ to $40^{\circ}$ and it shows almost same value at $50^{\circ}$ The value of tangential specific cutting resistance, $K_t$ becomes larger as the helix angle increases same as in up-end milling, the $KK_r$, and $K_t$ values show a tendency to decrease with increase of the modified chip section area and this tendency is distinct with helix angle $40^{\circ}$.

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Effects of Cutter Runout on End Milling Forces I-Up Eng Milling- (엔드밀링 절삭력에 미치는 공구형상오차 I- 상향 엔드밀링 -)

  • Lee, Yeong-Mun;Yang, Seung-Han;Song, Tae-Seong;Gwon, O-Jin;Baek, Seung-Gi
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.63-70
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    • 2002
  • In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study, a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented in up end milling process using measured cutting forces. The average specific cutting resistance, Ka is defined as the main cutting force component divided by the modified chip section area. Ka value becomes smaller as the helix angle increases from $30^circC \;to\;40\circC$. But it becomes larger as the helix angle increases from $40^\circ$to 50 . On one hand, the Ka value shows a tendency to decrease with increase of the modified chip section area and this tendency becomes distinct with smaller helix angle.

Effects of Cutter Runout on Cutting Forces in Up-endmilling of Inconel 718 (Inconel 718 상향 엔드밀링시 절삭력에 미치는 공구형상오차의 영향)

  • 이영문;양승한;장승일;백승기;김선일;이동식
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.5
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    • pp.45-52
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    • 2002
  • In an end milling process, the undeformed chip section area and cutting forces vary periodically with the phase change of the tool. However, the real undeformed chip section area deviates from the geometrically ideal one owing to the cutter runout and tool shape error. In the current study, a method of estimating the real undeformed chip section area which reflects the cutter runout and tool shape error is presented during up-end milling processes of Inconel 718. The specific cutting forces, $K_r$ and $K_t$ are defined as the radial and tangential cutting forces divided by the modified chip section area, respectively. Both of the $K_{r}$ and $K_t$ values become smaller as the helix angle increases from $30^{\circ}$ to $40^{\circ}$. Whereas they become larger as the helix angle increases from $40^{\circ}$ to $50^{\circ}$. The $K_r$ and $K_t$ values show a tendency to decrease with increase of the modified chip section area.a.

Analysis of Perturbation Effect for Satellites (인공위성의 섭동력 영향분석)

  • 박수홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.229-232
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    • 1997
  • In this paper, the case study of reducing rotational errors is done for a grinding spindle with an active magnetic bearing system. The rotational errors acting on the magnetic bearing spindle are due to mass unbalance of rotor, runout, grinding excitation and unmodeled nonlinear dynamics of electromagnets. For the most case, the electrical runout of sensor target is big even in well-finished surface; this runout can cause a rotation error amplified by feedback control system. The adaptive feedforward method based on LMS algorithm is discussed to compensate this kind of runout effects, and investigated its effectiveness by numerical simulation and experimental analysis. The rotor orbit size in both bearings is reduced about to 5 pin due to lX rejection by feedforward control up to 50,000 rpm.

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Analysis and Design of Diaphragm-type Air Braking System for Train (철도차량의 막판식 공기제동시스템의 해석 및 설계)

  • 노진환;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.605-608
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    • 1997
  • In this paper, the case study of reducing rotational errors is done for a grinding spindle with an active magnetic bearing system. The rotational errors acting on the magnetic bearing spindle are due to mass unbalance of rotor, runout, grinding excitation and ed nonlinear dynamics of electromagnets. For the most case, the electrical runout of sensor target is big even in well-finished surface; this runout can cause a rotation error amplified by feedback control system. The adaptive feedforward method based on LMS algorithm is discussed to compensate this kind of runout effects, and investigated its effectiveness by numerical simulation and experimental analysis. The rotor orbit size in both bearings is reduced about to 5 pin due to lX rejection by feedforward control up to 50,000 rpm.

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Track-following Control under Disk Surface Defect of Optical Disk Drive Systems (광디스크 드라이브의 디스크 표면 결함에 대한 트래킹 제어)

  • Jeong, Dong-Seul;Lee, Joon-Seong;Chung, Chung-Choo
    • Transactions of the Society of Information Storage Systems
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    • v.2 no.1
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    • pp.56-64
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    • 2006
  • This paper proposes a new and simple input prediction method for robust servo system. A robust tracking control system for optical disk drives to reject disk runout was recently proposed based on both Coprime Factorization(CF) and Zero Phase Error Tracking(ZPET) control. The CF control system can be designed simply and systematically. Moreover, this system has not only stability but also robustness to parameter uncertainties and disturbance rejection capability. Since optical disk tracking servo systems can detect only racking error, it was proposed that the reference input signal for ZPET could be estimated from tracking errors. In this paper, we propose a new control structure for the ZPET controller. It requires less memory than the previously proposed method for the reference signal generation. Therefore, it is very effective in runout control. Furthermore, this method can be applied to defective optical disk like surface defects on disk. Numerical simulation and experimental result show the proposed method effective.

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Adaptive control of Runout in Active magnetic bearing (능동 자기베어링 런아웃의 적응제어)

  • 김재실;배철용;이재환;안대균;최헌오
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.333-338
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    • 2002
  • 자기베어링의 회전정밀도에 영향을 미치는 인자로 PWM 전력증폭기, 위치 센서 등과 같은 자기베어링 구성 장치의 동특성 및 정밀도, 시스템의 정확한 모델링, 제어기법, 런아웃 등이 있다. 본 연구에서는 능동 자기베어링을 제어하기 위해 자기베어링의 PWM 전력증폭기와 회전축을 모델링하고 이를 바탕으로 능동 자기베어링 제어를 위한 PID 제어기를 구성하였으며, 변위 센서의 부착위치 및 회전축의 진원도의 영향으로 발생하는 주기적인 런아웃 요소를 첨가하여 런아웃의 영향을 확인하였으며, 런아웃 (Runout)에 의해 발생하는 에러(Error)를 효과적으로 제어하여 자기베어링의 제어 정밀도를 향상시키기 위한 방법으로 기본적인 PID 제어기에 최소평균자승(Least Mean Square, LMS) 알고리즘을 적용한 적응 피드포워드 제어기를 구성하여 자기베어링의 능동 제어에서 발생하는 주기적인 런아웃을 효과적으로 제어할 수 있음을 MATLAB을 통한 시뮬레이션을 통해 확인하였다.

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