• Title/Summary/Keyword: Runout

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In-situ Runout Idientification in Active Magnetic Bearing System by Extended Influence Coefficient Method (확장된 영향계수법을 이용한 능동자기베어링의 운전상황에서 측정체 진원도 오차 규명)

  • 김철순;이종원
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1995.10a
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    • pp.154-159
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    • 1995
  • In this study, an efficient, yet easy to use, in-situ runout identification scheme by using extended influence coefficient method is presented for active magnetic bearing(AMB) systems. It is shown experimentally that the proposed scheme successfully identifies and eliminates the troublesome runout of the well balanced AMB system in the laboratory so that a high precision spindle system can be achieved, while it is in operation.

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Drilled Hole Variation of Air Bearing Spindle for PCB according to RUNOUT (PCB드릴링용 공기베어링 스핀들의 런아웃(RunOut)에 따른 가공 홀의 형상변화)

  • Bae M.I.;Kim S.J.;Kim H.C.;Kim K.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1555-1558
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    • 2005
  • In this study, we measured cylindricity and Runout of the air bearing spindle, and tested PCB(printed circuit boards) drilling with 0.4mm micro drill at 90,000rpm and 110,000rpm in order to obtain drilling hole error. Results are as follows; The air bearing spindle's Runout was not so high within $10\mu{m}$ from 20,000rpm to 80,000rpm but it grew after 80,000rpm. Drilling hole size error was 9% at 80,000rpm and 12% at 110,000rpm because of spindle's Run out. Drilled hole shape falsified more 110,000rpm than 90,000rpm.

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High Speed Machining Considering Efficient Manual Finishing Part I: Phase Shift and Runout Affecting Surface Integrity (고속 가공을 이용한 금형의 효율적 생산 제 1 부: 이송 위상차와 런아웃이 가공면에 미치는 영향)

  • Kim, Min-Tae;Je, Sung-Uk;Lee, Hae-Sung;Chu, Chong-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.12 s.189
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    • pp.30-37
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    • 2006
  • In this work, the surface integrity smoothened with a ball end mill was investigated. Because surface integrity mainly affects the manual finishing process, $RV_{AM}$(Remaining Volume After Machining) was introduced, and it gives the relation between machining process and finishing process. Runout and phase shift which adversely affect surface integrity were considered in the generation of surface topography. Cutting points in ball end milling were identified with positional vectors and a set of vectors which have the minimum height in unit area was selected for the generation of surface and $RV_{AM}$. $RV_{AM}$ variation according to runout and phase shift was calculated and experimentally verified in proposed HSM conditions for mold machining. From the simulations and the experiments, a desirable High Speed Machining condition was suggested.

Analysis of Perturbation Effect for Satellites (인공위성의 섭동력 영향분석)

  • 박수홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.229-232
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    • 1997
  • In this paper, the case study of reducing rotational errors is done for a grinding spindle with an active magnetic bearing system. The rotational errors acting on the magnetic bearing spindle are due to mass unbalance of rotor, runout, grinding excitation and unmodeled nonlinear dynamics of electromagnets. For the most case, the electrical runout of sensor target is big even in well-finished surface; this runout can cause a rotation error amplified by feedback control system. The adaptive feedforward method based on LMS algorithm is discussed to compensate this kind of runout effects, and investigated its effectiveness by numerical simulation and experimental analysis. The rotor orbit size in both bearings is reduced about to 5 pin due to lX rejection by feedforward control up to 50,000 rpm.

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Effects of cutter runout on end milling forces I -Up and milling- (엔드밀링 절삭력에 미치는 공구형상오차 I -상향 엔드밀링-)

  • 이영문;최원식;송태성;권오진;백승기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.985-988
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    • 1997
  • In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study ,a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented in up end milling process using measured cutting forces. Size effect was identified from the analysis of specific cutting resistance obtained by using the modified undeformed chip section area.

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Analysis and Design of Diaphragm-type Air Braking System for Train (철도차량의 막판식 공기제동시스템의 해석 및 설계)

  • 노진환;김재도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.605-608
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    • 1997
  • In this paper, the case study of reducing rotational errors is done for a grinding spindle with an active magnetic bearing system. The rotational errors acting on the magnetic bearing spindle are due to mass unbalance of rotor, runout, grinding excitation and ed nonlinear dynamics of electromagnets. For the most case, the electrical runout of sensor target is big even in well-finished surface; this runout can cause a rotation error amplified by feedback control system. The adaptive feedforward method based on LMS algorithm is discussed to compensate this kind of runout effects, and investigated its effectiveness by numerical simulation and experimental analysis. The rotor orbit size in both bearings is reduced about to 5 pin due to lX rejection by feedforward control up to 50,000 rpm.

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Investigation of Surface Roughness Characteristics according to Tool Runout Variations in Side Milling Cutter for Worm Screw (사이드 밀링 커터를 이용한 워엄 스크루 가공에서 공구 런아웃이 표면조도에 미치는 영향분석)

  • Kim, Sun Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.8 no.4
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    • pp.76-82
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    • 2009
  • A worm screw is widely used in a geared motor unit for motion conversion from rotation to linear motion. For mass production of a high quality worm, the current roll forming process is substituted with the milling cutter process. Since the milling cutter process enables the integration of all machining operations of worm manufacturing on a CNC(Computer Numerical Control) lathe, productivity can be remarkably improved. The tooling system for side milling cutter on the CNC lathe to improve machinability is developed. However, the runout of spindle and cutting tips are important factors to be considered for producing high quality worms because the tooling system has multiple tips. In this study, surface roughness variations accuracy according to runout was investigated in side milling cutter for worm screw. The result shows by simulation and experiment.

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Radial Performances of Spiral-Grooved Spherical Air Bearings (나선홈을 갖는 반구형 공기 베어링의 반경 방향 성능 측정)

  • Park, Keun-Hyung;Choi, Jeong-Hwan;Choi, Woo-Chon;Kim, Kwon-Hee;Woo, Ki-Myung;Kim, Seung-Kon
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.23-30
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    • 1999
  • This paper investigates the radial performance of self-acting spiral-grooved air bearing, used to support small high-speed rotating bodies. Repeatable runout, nonrepeatable runout, stiffness and supporting load are selected as the performance. The clearance between rotor and stator, the stator groove depth, and the rotating speed are chosen as three main parameters affecting the performances. Force application and displacement measurement are done in a noncontact manner, in order not to disturb operation: electromagnetic force is applied to the rotor and gap sensors are used to measure the displacement of the rotor. Experimental results show that repeatable runout decreases as speed, groove depth and clearance decrease. Nonrepeatable runout decreases as clearance decreases, and it has a minimum value at $5.5{\mu}m$ of grove depth and a maximum value at speed of 18.000rpm. Stiffness increases as speed increases and clearance decreases, and has a maximum value around $5.5{\mu}m$ of groove depth. The relationship between force and displacement is linear for small displacement, but becomes nonlinear for large displacement. Supporting load is linearly proportional to the stiffness, and it is a maximum value around $4.75{\mu}m$ of clearance.

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The Experimental Study for Variance of Depositation Due to Sediment Volume Concentration of Debris Flow (토석류의 토사체적농도에 따른 퇴적 특성 변화에 관한 실험 연구)

  • Choi, Youngdo;Kim, Sungduk;Lee, Hojin
    • Journal of Korean Society of Disaster and Security
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    • v.15 no.3
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    • pp.15-21
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    • 2022
  • The purpose of this study is to investigate the sedimentation area and runout distance in the downstream when debris flow occurred on a mountain slope through an experimental performance. Super typhoons and torrential rains caused by climate change cause large-scale debris flow disasters in the downstream areas of mountainous areas, mainly where sediments are deposited and flowed downstream. To analyze the characteristics of the sediment deposited downstream, the disposition area and runout distance were investigated through experiments in the case of a straight channel and channel with berm, respectively. As experimental conditions, changes in sediment volume concentration and channel slope, and channel with or without berm, reduction rates in sedimentation area and runout distance were investigated. In the straight channel, the steeper the channel slope and the lower the sedimentation concentration, the sedimentation area and runout distnace were increased. In a channel with berm, the runout distance and sediment area increased as the slope became steeper and the sediment area decreased.

Effects of cutter runout on cutting forces during up-endmilling of Inconel718 (Inconel 718 상향 엔드밀링시 절삭력에 미치는 공구형상오차)

  • 이영문;양승한;장승일;백승기;김선일
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.302-307
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    • 2002
  • In end milling process, the undeformed chip section area and cutting forces vary periodically with phase change of the tool. However, the real undeformed chip section area deviates from the geometrically ideal one owing to cutter runout and tool shape error. In this study, a method of estimating the real undeformed chip section area which reflects cutter runout and tool shape error was presented during up-end milling of Inconel 718 using measured cutting forces. The specific cutting resistance, K. and $K_t$ are defined as the radial and tangential cutting forces divided by the modified chip section area. Both of $K_r$, and $K_t$ values become smaller as the helix angle increases from $30^\circ$ to $40^\circ$ Whereas they become larder as the helix angle increases from $40^\circ$ to $50^\circ$. On the other hand, the $K_r$, and $K_t$ values show a tendency to decrease with increase of the modified chip section area and this tendency becomes distinct with smaller helix angle.

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