• 제목/요약/키워드: Runner-Valve

검색결과 20건 처리시간 0.024초

블레이드 형상 변화에 따른 마이크로 튜블러 수차의 CFD 성능해석 (CFD Performance analysis of Micro Tubular-type hydro turbine by blade shape)

  • 박지훈;황영철;모장오;김유택;이영호
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2011년도 춘계학술대회 초록집
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    • pp.206.1-206.1
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    • 2011
  • Recently, various developments in the area of small hydropower have being made and small hydro turbines are suitable for domestic use because it is a clean and renewable energy source. A small hydropower generator produces power by using the different water pressure levels in pipe lines and energy which was initially wasted by use of a reducing valve at the end of the pipeline is instead collected by a tubular-type hydro turbine in the generator. In this study, in order to acquire the performance of tubular-type hydro turbine applied, the output power, head, efficiency characteristics due to the different guide vane and runner vane angle are examined in detail. Moreover, influences of pressure and velocity distributions with the variation of guide vane and runner vane angle on turbine performance are investigated by using a commercial CFD code.

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러너베인 깃수의 변화에 따른 튜블러형 상반전 수차의 성능해석 (The Performance Analysis of a Counter-rotating Tubular Type Turbine with the Number of Runner Vane)

  • 박지훈;이낙중;황영호;김유택;이영호
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.192.1-192.1
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    • 2010
  • Micro hydraulic turbines take a growing interest because of its small and simple structure as well as high possibility of applying to micro and small hydropower resources. The differential pressure exiting within the city water pipelines can be used efficiently to generate electricity like the energy generated through gravitational potential energy in dams. In order to reduce water pressure at the inlet of water cleaning centers, pressure reducing valves are used widely. Therefore, pressure energy is wasted. Instead of using the pressure reduction valve, a micro counter-rotating hydraulic turbine can be replaced to get energy caused by the large differential pressure found in the city water pipelines. In this paper, detail studies have been carried out to acquire basic design data of micro counter-rotating hydraulic turbine, output power, head, and efficiency characteristics on various number of runner vane. Moreover, the influences of pressure, tangential and axial velocity distributions on turbine performance are also investigated.

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나선형 흡기포트 입구의 유동조건이 실린더 내 선회특성에 미치는 영향에 관한 연구 (Effects of the Inlet Flow Conditions of a Helical Intake Port on the In-cylinder Swirl Characteristics)

  • 이지근;강신재
    • 한국자동차공학회논문집
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    • 제8권2호
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    • pp.9-18
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    • 2000
  • Combustion and emission characteristics in a direct injection diesel engine is closely related to the intake port system. It is therefore important to understand the swirl flow characteristics formed by a helical intake port. However there are still many uncertainties. The purpose of this experimental study is to investigate the effects of the valve eccentricity ratio and the inlet flow conditions of a helical intake port on the characteristics of an in-cylinder swirl flow. A steady state flow test rig consisted of ISM(impulse swirl meter), LFM(laminar flow meter) and cylinder head with a helical intake port was used. The swirl ratio(Rs) and mean flow coefficient(Cf(mean)) with inlet flow conditions were measured. The results of these experiment can be summarized as follows. Swirl flow characteristics of a helical intake port are affected by the inlet flow conditions, and especially they are much affected by the length of a manifold runner and the rotational angle of a curved manifold runner.

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자동차 밸브바디 중간플레이트 성형해석에 관한 연구 (A Study on the Moulding Analysis of Automobile Valve Body Mid-plate)

  • 장훈;성백섭;차용훈;김덕중;이연신
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.174-179
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    • 2005
  • In the super slow speed die casting process, the casting defects due to melt flow should be controlled in order to obtain sound casting products. The casting defects that are caused by molten metal were cold shut formation, entrapment of air, gas, and inclusion. But the control of casting defects has been based on the experience of the foundry engineers. The calculation of simulation can produce very useful and important results. The calculation data of die casting process condition from the computer simulation by the Z-CAST is made to insure that the liquid metal is injected at the right velocity range and that the filling time is small enough to prevent premature solidification. The parameters of runner shape that affected on the optimized conditions that was calculated with simple equation were investigated. These die casting process control techniques of automobile valve body mid-plate have achieved good agreement with the experimental data of tensile strength, hardness test, and material structure photographies satisfactory results.

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자동차 부품 소재 개발에 따른 캐스팅 과정의 부품 내부온도 거동에 관한 연구 (A Study on the Inner Temperature Behaviors in the Casting Process for the Development of the Automatic Parts)

  • 차용훈;성백섭;장훈;김미애;김정대;김선진;김덕중;이연신
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.279-284
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    • 2005
  • The casting defects that are caused by molten metal were cold shut formation, entrapment of air, gas, and inclusion. But the control of casting defects has been based on the experience of the foundry engineers. In this thesis, the computer simulation analyzed the flow of molten metal. The quantitative analyses which proposed the effective mold design was executed Flow patterns of 0.15-0.16m/s molten metal in 15 mm thin plate casting were investigated in order to optimize die-casting process. As increasing ingate velocity in thin plate casting, cold shot was decreased. The parameters of runner shape that affected on the optimized conditions that was calculated with simple equation were investigated. These die casting process control techniques of automobile valve body mid-plate have achieved good agreement with the experimental data of tensile strength, hardness test, and material structure photographies satisfactory results.

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캐비티 온도센서를 이용한 최적 사출공정 제어 (Optimal Control of Injection Molding Process by Using temperature Sensor)

  • 박천수;강철민
    • Design & Manufacturing
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    • 제2권5호
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    • pp.30-33
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    • 2008
  • Injection Molding is the most effective process for mass production of plastic parts. The injection molding process is composed with several steps such as Filling, Packing, Holding, Cooling, Ejecting. Among them, filling and packing process should be considered carefully to improve accuracy of dimension, surface quality of plastic parts. Usually the quality above-mentioned is managed with weight of part after molding on the field. In this paper, a series of experiment for molding automotive front bumper was conducted with cavitity temperature sensor to optimize switch-over time(V-P switching), hot runner vale gate sequence time during filling and packing step for the purpose of uniform quality, weight at every molding. As a result, it was found that it is effective method to use temperature sensor in injection molding for quality control of plastic molding.

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하우징 제품의 가스사출성형에 관한 연구 (A Study on Gas-assisted Injection Molding in Housing Molded Parts)

  • 이종원
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1999년도 춘계학술대회논문집
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    • pp.131.2-135
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    • 1999
  • This study focuses on part quality and cycle times under gas-assisted injection molding(GIM) of housing molded parts. The position of the gas channel was estabished near to parting line at the end of last locations to fill. Applied hot runner and valve gates the gas was introduced directly into the mold cavity via gas pin. As GIM was applied the introduced directly into the mold cavity via gas pin. As GIM was applied the conclusion reached as follows. I) The quality of appearance was improved by reducing sink marks and scratches of texture ii) The realibility was improved by preventing warpages and reinforcing rigidity through optimum gas channel layout iii)It is enable to use small size of injection molding machine step by step as GIM was accomplished low pressure and reduced clamp forces against CIM iv)The productivity were improved by reducing cycle times.

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박스형태 제품의 가스사출성형 (Gas-Assisted Injection Molding for Box Shape Molded Parts)

  • 조재성
    • 소성∙가공
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    • 제8권3호
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    • pp.276-283
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    • 1999
  • This study focuses on part quality and cycle times under gas-assisted injection molding (GIM) of box shape molded parts. The position of the gas channel was established near to parting line at the end of last locations to fill. Applied hot runner and valve gates, the gas was introduced directly into the mold cavity via gas pin. As GIM was applied, the conclusion reached as follows. I) The quality of appearance was improved by reducing sink marks and scratches of texture. ii) The reliability was improved by preventing warpages and reinforcing rigidity through optimum gas channel layout. iii) It is enable to use small size of injection molding machine step by step as GIM was accomplished low pressure and reduced clamp forces against CIM. iv) The productivity were improved by reducing cycle times.

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50kW급 횡류수차 내 공기 유입이 성능에 미치는 영향 (Effect of air inflow on the performance of a 50kW-class cross-flow turbine)

  • 김준호
    • Journal of Advanced Marine Engineering and Technology
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    • 제38권4호
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    • pp.418-423
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    • 2014
  • 최근 소수력 발전은 화석에너지의 고갈 및 환경 문제를 해결할 수 있는 대안으로 우리나라 뿐만 아니라 세계 각국이 심혈을 기울이고 있다. 본 연구에서는 소수력 발전의 최적화를 위해 입지 조건 및 특성을 고려하여 저 중낙차 및 유량 변동이 심한 지역에 적합하도록 2개의 가이드 베인을 갖는 횡류수차를 개발하여 실증시험을 실시하였다. 또한 CFD를 이용한 선행 연구 결과를 바탕으로 하여 수차 입구단의 낙차를 일정하게 유지한 상태에서 공기 유입 및 밸브 위치에 따른 성능 변화를 검증하였다. 그 결과 공기 유입이 재순환 유동과 러너를 통과한 유체가 주축에 충돌하면서 발생하는 수력학적 손실을 최소화시킬 수 있어 수차의 성능과 효율 개선에 효과적임을 검증할 수 있었다.

사출성형 해석을 이용한 자동차 램프 가니쉬 렌즈의 유동기구 및 공정조건의 설계 (Design of Feed System and Process Conditions for Automobile Lamp Garnish Lens with Injection Molding Analysis)

  • 박종천;유만준;박기윤
    • 한국기계가공학회지
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    • 제18권11호
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    • pp.1-8
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    • 2019
  • In this study, we design the feed system and process conditions for a lamp garnish lens of an automobile. For this purpose, four design alternatives are presented and injection molding simulation analyses are performed. The optimal feed system is selected by considering the formability of the product and the cost of mold manufacture. The product formability is assessed by the weld line, warpage, sink mark and the maximum injection pressure, whereas the mold-making cost is estimated by the number of valve gates in the hot runner system. To improve the product formability, process conditions are optimized using an experimental design approach named one-factor-at-a-time. No weld line is generated as a result of the optimization. In addition, it is found the warpage and sink mark are reduced while the maximum injection pressure is increased, compared with those before the optimization.