• 제목/요약/키워드: Rubber spring

검색결과 123건 처리시간 0.025초

전기 자동차용 경량화 서스펜션 모듈 개발 (Lightweight Suspension Module Development for Electric Vehicle)

  • 정윤식;신헌섭;임성수;최진환
    • 대한기계학회논문집A
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    • 제37권8호
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    • pp.1015-1019
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    • 2013
  • 현재 전기자동차의 높은 에너지 효율 및 승차감을 모두 만족시키기 위해 경량 서스펜션 개발에 많은 초점이 맞추어 지고 있다. 개발되고 있는 경량 서스펜션중 rubber tube로 만들어진 에어서스펜션이 에너지효율 및 승차감을 만족시킨다고 평가 받고 있다. 본 논문에서는 높은 전장비의 특징을 가지는 전기자동차용 에어서스펜션을 개발하였다. 또한 실제 에어서스펜션의 성능 향상 연구를 위해 유연 다물체 동역학 모델(MFBD) 방법을 이용하여 모델링하였고, 에어서스펜션에서 중요한 역할을 하는 rubber tube의 경우는 FE기법을 통해 모델링 하였다. 에어서스펜션의 각 모듈 특성을 고려하여 모듈별 물성실험을 진행 및 물성치를 추정하였다. MFBD모델의 신뢰성 확인을 위해 물성치를 적용시킨 시뮬레이션 결과와 실제 실험결과를 비교하였다.

다중 축 강성을 위한 축상 스프링 최적설계 연구 (A Study on Design Optimization of an Axle Spring for Multi-axis Stiffness)

  • 황인경;허현무;김명준;박태원
    • 한국철도학회논문집
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    • 제20권3호
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    • pp.311-319
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    • 2017
  • 철도차량의 1차 현가장치는 윤축과 대차를 구속하는 장치로써 각 방향의 강성에 따라 차량의 동특성에 큰 영향을 미치며, 동특성을 향상시키기 위해서는 각 방향 강성을 다르게 요구하는데 일반적인 현가장치의 형상으로는 각 방향의 강성을 다르게 설계하기란 어렵다. 따라서 본 논문에서는 코니칼 러버 스프링(Conical rubber spring)을 이용하여 각 방향의 강성을 다르게 설계할 수 있도록 최적화 기법을 적용하여 목표값과 해석값의 RMS(Root Mean Square) 값을 이용하여 최적화를 수행하고 최적형상을 토대로 모델의 취약부의 형상을 보완하여 최종 모델을 제안한다. 실제 모델을 개발하여 정하중 시험을 통해 목표 강성값과 약 7.7%의 편차평균을 나타내 최적화 모델의 신뢰성을 입증하였다. 또한 최종 강성값을 다물체 동역학 모델에 적용하여 안정성과 곡선 주행성능 해석을 수행하였으며 적용모델의 임계속도는 대상 모델의 주행 최고속도인 110km/h 보다 높은 190km/h이며 차륜의 마모지수는 기존대비 34% 감소하여 조향 성능이 향상되었음을 확인하였다.

A semi-active smart tuned mass damper for drive shaft

  • 채교초;박정헌;이철희;박정률;윤동영
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2011년도 추계학술대회 논문집
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    • pp.349-354
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    • 2011
  • Tuned mass damper is widely used in many applications of industry. The main advantage of tuned mass damper is that it can increase the damping ratio of system and reduce the vibration amplitude. Meanwhile, the natural frequency of system will be divided by two peaks, and the peak speeds are closely related to the mass and the stiffness of auxiliary mass system added. In addition, the damping ratio will also affect the peak frequency of the dynamic response. In the present research, the nonlinear mechanical characteristics of rubber is investigated and put into use, since it is usually manufactured as the spring element of tuned mass damper. By the sense of the nonlinear stiffness as well as the damping ratio which can be changed by preload applied on, the shape memory alloy is proposed to control the auxiliary mass system by self-optimizing. Supported by the experiment data of rubber, the 1 DOF theoretical model and finite element model based on computer simulation are implemented to perform the feasibility of the proposed semi-active tuned mass damper working on the drive shaft.

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승용차 스티어링 칼럼 시스템의 진동해석과 승차감 개선에 관한 연구 (A study on the vibration analysis of automobile steering system and improvement of ride comfort)

  • 김찬묵;임홍재;김도연;임승만;이외순;조항원
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 1997년도 춘계학술대회논문집; 경주코오롱호텔; 22-23 May 1997
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    • pp.336-342
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    • 1997
  • In this paper, in order to analyze dynamic characteristics of automobile steering system consisting of many components, natural frequencies and transfer functions of each component and total system are found on FFT by experiments. Then, the data are transmitted to commercial package program, CADA-PC. By analyzing the data, the mode shape of each natural frequency and damping values are obtained. Also, the function of rubber coupling in column and telescoping effects on system are considered. C.A.E commercial program are used to compare with the results of experiments. For finite element modeling, I-DEAS is used. Data processing and post processing are operated on NASTRAN and XL, respectively. The ball-bearing and the linkage of shaft with column are modeled by spring elements. Stiffness is modified from the results of experiments. The results of those show close agreement. In the mode shape of total system, wheel mode is dominant at lower frequency while the column mode is main mode at higher . The role of rubber coupling in vibration isolation is clear on mode shape. Telescoping function makes natural frequency of column changed.

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DYNAMIC ANALYSIS AND DESIGN CALCULATION METHODS FOR POWERTRAIN MOUNTING SYSTEMS

  • Shangguan, W.B.;Zhao, Y.
    • International Journal of Automotive Technology
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    • 제8권6호
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    • pp.731-744
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    • 2007
  • A method for dynamic analysis and design calculation of a Powertrain Mounting System(PMS) including Hydraulic Engine Mounts(HEM) is developed with the aim of controlling powertrain motion and reducing low-frequency vibration in pitch and bounce modes. Here the pitch mode of the powertrain is defined as the mode rotating around the crankshaft of an engine for a transversely mounted powertrain. The powertrain is modeled as a rigid body connected to rigid ground by rubber mounts and/or HEMs. A mount is simplified as a three-dimensional spring with damping elements in its Local Coordinate System(LCS). The relation between force and displacement of each mount in its LCS is usually nonlinear and is simplified as piecewise linear in five ranges in this paper. An equation for estimating displacements of the powertrain center of gravity(C.G.) under static or quasi-static load is developed using Newton's second law, and an iterative algorithm is presented to calculate the displacements. Also an equation for analyzing the dynamic response of the powertrain under ground and engine shake excitations is derived using Newton's second law. Formulae for calculating reaction forces and displacements at each mount are presented. A generic PMS with four rubber mounts or two rubber mounts and two HEMs are used to validate the dynamic analysis and design calculation methods. Calculated displacements of the powertrain C.G. under static or quasi-static loads show that a powertrain motion can meet the displacement limits by properly selecting the stiffness and coordinates of the tuning points of each mount in its LCS using the calculation methods developed in this paper. Simulation results of the dynamic responses of a powertrain C.G. and the reaction forces at mounts demonstrate that resonance peaks can be reduced effectively with HEMs designed on the basis of the proposed methods.

차량용 와이퍼 블레이드의 접촉압력 해석모델 개발 (Development of Contact Pressure Analysis Model of Automobile Wiper Blades)

  • 이상진;노유정;김경남;김근우;장영근;김관희;이재천
    • 한국자동차공학회논문집
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    • 제23권3호
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    • pp.292-298
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    • 2015
  • A wiper is a safety device removing rain and debris from windshield and ensuring visibility of drivers. If contact pressure distribution between rubber of the blade and the windshield is unbalanced, unwanted noise, vibration, and abrasion of the blade can occur and sometimes fatal accidents could occur. To improve the safety of the wiper, there have been many researches on the contact pressure analysis of the wiper, but the analysis results were not converged or require much computational time due to material nonlinearity of the rubber and contact conditions between the blade rubber and the windshield. In this research, a simple model with 1D beam and 2D shell elements was used for the contact pressure analysis instead of the 3D blade model. The simplified model saved computational time of the analysis and resolved convergence problems. The accuracy of the analysis results was verified by comparing them with experimental results for different rail spring curvatures.

EPDM 함량 변화에 따른 SBR/EPDM 블렌드 혼합물의 내오존성과 물리적 성질에 관한 연구 (Studies on the Ozone Resistance and Physical Properties of SBR/EPDM Blend Compound due to EPDM Content Variation)

  • 하기룡;이종철;김태근;황기섭
    • Elastomers and Composites
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    • 제43권1호
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    • pp.8-17
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    • 2008
  • Styrene-butadiene rubber(SBR)은 내마모성, 상용성, 방진성이 우수 하지만, SBR은 주쇄의 불포화기때문에 오존에 의해 쉽게 손상을 받고 탄화수소에 쉽게 팽윤되어 점탄성을 잃어버려 고무제품으로서의 수명을 단축시킨다. 따라서, 본 연구의 목적은 SBR 고무의 이러한 단점을 보완하기 위함이다. 내오존성과 기계적물성을 개선시키기 위해서 내오존성이 우수한 ethylene-propylene-diene terpolymer(EPDM)을 다양한 비율로 블렌드하고, 방진제품으로써의 적합성을 고려하기 위하여 다양한 분석기술을 사용하여 경도, 열분해 온도, 모폴러지, 유리전이온도, 내오존성, 정적 스프링정수를 측정하였다. 본 실험을 통하여 SBR과 EPDM 블렌드의 조성변화에 따른 특성을 연구한 결과, SBR에 대하여 EPDM 30% 블렌드시 상용성이 우수하고, 내오존성이 증가하는 것을 알 수 있었다.

Experiments on influence of foundation mass on dynamic characteristic of structures

  • Pham, Trung D.;Hoang, Hoa P.;Nguyen, Phuoc T.
    • Structural Engineering and Mechanics
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    • 제65권5호
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    • pp.505-511
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    • 2018
  • Recently, a new foundation model called "Dynamic foundation model" was proposed for the dynamic analysis of structures on the foundation. This model includes a linear elastic spring, shear layer, viscous damping and the special effects of mass density parameter of foundation during vibration. However, the relationship of foundation property parameters with the experimental parameter of the influence of foundation mass also has not been established in previous research. Hence, the purpose of the paper presents a simple experimental model in order to establish relationships between foundation properties such as stiffness, depth of foundation and experimental parameter of the influence of foundation mass. The simple experimental model is described by a steel plate connected with solid rubber layer as a single degree of freedom system including an elastic spring connected with lumped mass. Based on natural circular frequencies of the experimental models determined from FFT analysis plots of the time history of acceleration data, the experimental parameter of the influence of foundation mass is obtained and the above relationships are also discussed.

고속철도용 레일패드 노후화 정량화 방안 연구 (Lifetime Prediction of Rubber Pad for High Speed Railway Vehicle)

  • 우창수;최병익;박현성;양신추;장승엽;김은
    • 대한기계학회논문집A
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    • 제33권8호
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    • pp.739-744
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    • 2009
  • Rail-pad is an important and readily replaceable component of a railway track, as it is the elastic layer between the rail and the sleeper. Characteristics and useful lifetime prediction of rail-pad was very important in design procedure to assure the safety and reliability. In this paper, the degradation of rail pad properties as a function of their in-service life is studied with a view of developing a technique for predicting the optimum period of track maintenance with regard to pad replacement. In order to investigate the useful lifetime, the accelerate test were carried out. Accelerated test results changes as the threshold are used for assessment of the useful life and time to threshold value were plotted against reciprocal of absolute temperature to give the Arrhenius plot. By using the acceleration test, several useful lifetime prediction for rail-pads were proposed.

Vertical Z-vibration prediction model of ground building induced by subway operation

  • Zhou, Binghua;Xue, Yiguo;Zhang, Jun;Zhang, Dunfu;Huang, Jian;Qiu, Daohong;Yang, Lin;Zhang, Kai;Cui, Jiuhua
    • Geomechanics and Engineering
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    • 제30권3호
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    • pp.273-280
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    • 2022
  • A certain amount of random vibration excitation to subway track is caused by subway operation. This excitation is transmitted through track foundation, tunnel, soil medium, and ground building to the ground and ground structure, causing vibration. The vibration affects ground building. In this study, the results of ANSYS numerical simulation was used to establish back-propagation (BP) neural network model. Moreover, a back-propagation neural network model consisting of five input neurons, one hidden layer, 11 hidden-layer neurons, and three output neurons was used to analyze and calculate the vertical Z-vibration level of New Capital's ground buildings of Qingdao Metro phase I Project (Line M3). The Z-vibration level under different working conditions was calculated from monolithic roadbed, steel-spring floating slab roadbed, and rubber-pad floating slab roadbed under the working condition of center point of 0-100 m. The steel-spring floating slab roadbed was used in the New Capital area to monitor the subway operation vibration in this area. Comparing the monitoring and prediction results, it was found that the prediction results have a good linear relationship with lower error. The research results have good reference and guiding significance for predicting vibration caused by subway operation.