• 제목/요약/키워드: Rubber seal

검색결과 90건 처리시간 0.032초

KSLV-I 킥모터 플렉시블 씰 수압 구동 시험 (The hydrostatic actuation test on flexible seal of KSLV-I Kick Motor)

  • 김병훈;권태훈;조인현
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2009년도 제33회 추계학술대회논문집
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    • pp.153-156
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    • 2009
  • KSLV-I 2단에 적용된 킥모터는 피치, 요축 자세제어를 위해 고무와 보강제가 번갈아가며 적층된 플렉시블 씰을 사용하였다. 제작된 플렉시블 씰은 노즐에 조립되기 전에 플렉시블 씰의 성능을 확인하기 수압 구동 시험을 수행 하였다. 수압 시험을 통해 플렉시블 씰의 제작 상태를 확인하였으며, 압력 변화에 따른 피치, 요축의 구동 토크 및 축 방향 밀림량을 확인하였다. 수압 시험결과 제작된 플렉시블 씰의 구동 토크는 60kgf-m/deg이하이며, 축 방향 밀림량은 최대 6mm이하를 보이고 있다.

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시일과 스틸면 사이의 구형 마멸입자에 의한 접촉해석 (Contact Analysis between Rubber Seal, a Spherical Wear Particle and Steel Surface)

  • 박태조;유재찬;조현동
    • Tribology and Lubricants
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    • 제24권6호
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    • pp.297-301
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    • 2008
  • In many dynamic seals such as lip seal and compression packings, it is well known that wear occur at the surface of heat treated steel shaft as results of the intervened wear particle. It is widely understood that the dominant wear mechanism related in sealing surfaces is abrasive wear. However, little analytical and experimental studies about this problems have been done until now. In this paper, a contact analysis is carried out using MARC to investigate the wear mechanism in contact seal applications considering elastomeric seal, a elastic perfect-plastic micro-spherical particle and steel surface. Deformed seal shapes, contact and von-Mises stress distributions for various particle sizes and interference are showed. The maximum von-Mises stress within steel shaft was exceeded its yield strength and plastic deformation occurred at steel surface. Therefore, the sealing surface can be also worn by sub-surface fatigue due to wear particles together with well known abrasion. The numerical methods and models used in this paper can be applied in design of dynamic sealing systems, and further intensive studies are required.

자성유체씰의 열전달 해석 (Analysis of Heat Transfer of a Magnetic Fluid Seal)

  • 김옥현;이희복;이민기;홍정희;곽용운
    • 한국생산제조학회지
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    • 제19권3호
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    • pp.365-369
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    • 2010
  • Magnetic fluid seal is characterized by its simple design, low friction and being dustless. Those advantages are deduced from the fact that the sealing element is not a solid such as rubber or plastic but it is a fluid. Those are critical for application to a rotating shaft which is inserted into a vacuum chamber where high level of vacuum and cleanness are required. For the reason the magnetic fluid seal has become a standard for vacuum chambers for semiconductor and LCD processing. It should be noted that its sealing performance is sensitive to temperature. If necessary, water cooling should be considered. Thus anticipation of the temperature distribution of the magnetic fluid seal is important before applying it. In this paper an FEM analysis of the heat transfer has been executed and compared with experimental results. An overall convective heat transfer coefficient has been adopted for the analysis, which results in satisfactory consistency of the theoretical and experimental results.

리튬이온 전지용 가스켓 고무의 특성에 미치는 충전제의 영향 (The Effect of Fillers on Rubber Characteristics for Gasket to Lithium Ion Battery)

  • 서관호;조광수;윤인섭;최우혁;허병기;강동국
    • 폴리머
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    • 제34권5호
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    • pp.430-433
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    • 2010
  • 리튬이온 전지에 사용되는 가스켓 재료는 내전해액성, 전기절연성, 압축 영구 줄음률, 비오염성, 저온성이 요구된다. 가스켓 고무에 적용되는 충전제의 특성을 살펴보기 위하여 EPDM(ethylene propylene diene monomer), NBR(nitrile butadiene), FKM(fluoro elastomers)에 카본블랙 및 실리카계 충전제의 함량을 조정하여 compoud를 만들었다. 이렇게 배합된 compound를 리튬이온 전지의 작동 환경을 고려하여 전해액에 대한 장기평가 및 압축 영구 줄음률, 저온성에 대한 평가를 실시하였다. 본 실험에서는 카본블랙 및 실리카계 충전제를 사용하여 각 충전제에 따른 고무재료의 물리적 화학적 특성에 대하여 검토하였다.

리튬 이온 전지 씰링에의 응용을 위한 EPDM, NBR, FKM, VMQ 및 FVMQ 특성연구 (The Study of Characteristics on EPDM, NBR, FKM, VMQ and FVMQ for Sealing Applications to Lithium Ion Battery)

  • 서관호;조광수;윤인섭;최우혁;허병기;강동국
    • Elastomers and Composites
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    • 제45권3호
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    • pp.212-216
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    • 2010
  • 리튬 이온 전지의 가스켓 재료로 사용되기 위해서는 내전해액성, 전기절연성, 낮은 압축 영구 줄음률, 비오염성, 내열성이 요구된다. Perfluoroalkoxy (PFA)보다 압축 영구 줄음률이 우수한 고무의 적합성을 평가하기 위하여 Ethylene Propylene Diene Monomer (EPDM), Nitrile Butadiene(NBR), Fluoro Elastomers(FKM), Methyl-Vinyl Silicone Rubber (VMQ), Fluorosilicone(FVMQ)을 이용하여 최적상태의 compound를 제작하고 특성을 살펴보았다. 시험편을 $80^{\circ}C$의 propylene carbonate액에 침적하여 경도 및 체적변화를 1,000시간까지 시간별로 측정하였다. EPDM과 VMQ가 내전해액성이 우수하였으며, 전기절연성에서도 체적저항 기준 $10^{10}{\Omega}cm$이상의 결과를 얻을 수 있었다. 따라서, EPDM과 VMQ가 적절한 것으로 판단되었다.

고분자 전해질 연료전지 스택용 고무 개스킷의 노화특성 연구 (Aging Property Studies on Rubber Gasket for Polymer Electrolyte Membrane Fuel Cell Stack)

  • 강동국;허병기;이동원;서관호
    • 공업화학
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    • 제22권2호
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    • pp.149-154
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    • 2011
  • 연료전지 스택 작동환경에서의 열노화 특성을 살펴보기 위하여 다양한 고무 compound의 내열 및 압축 영구 줄음률의 평가를 실시하고, 스택의 장시간 운전을 통해 접합할 수 있는 대상액인 $H_2SO_4$, $H_2O$, LLC (Ethylene glycol : $H_2O=50:50$)에 대하여 장시간 평가를 실시하였다. NBR과 EPDM은 시간이 경과할수록 침적액의 변색하는 것을 알 수 있었으며, VMQ는 $H_2SO_4$ 분위기에서 시간에 따라 고무가 노화되는 것을 TGA, SEM, EDS 분석을 통하여 확인하였다.

자동차 엔진 프론트부의 PTFE 오일씰의 성능평가 (Performance Evaluation of PTFE Oil-seal for Automotive Engine Front Part)

  • 최현진;박철우;이종철;김종갑;최성대
    • 한국자동차공학회논문집
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    • 제19권2호
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    • pp.66-71
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    • 2011
  • This study analyzed the mechanical characteristics and evaluated their subsequent performance for two types of seals which reinforced characteristics with lower friction and anti-wear functions among the foremost important features in the automotive engine seals; one with the addition of glass fiber to PTFE(Polytetrafluoro ethylene); the other with the addition of self-lubricant molybdenumin addition to the glass fiber. Based on the configuration design of seal installed to the front part in the automotive engine, this study carried out interpretations on the stress and reaction for those two types of oil seals to compare the maximum stress and contact load generated from the seal steel, rubber and PTFE lip. This study also verified the stress concentration and anti-wear performance through the coefficient of friction, torque and durability test by producing two types of PTFE seals actually.

오일시일의 동적거동에 관한 실험적 연구 (Experimental Study on the Dynamic Behaviour of Oil Seals)

  • 김청균;심우전
    • Tribology and Lubricants
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    • 제11권3호
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    • pp.54-58
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    • 1995
  • This paper deals with an experimental study on the dynamic behaviour of rubber oil seals when the interferences between the shaft and the seal lip as well as the dynamic eccentricities are present. The micro-separation of the sealing gap was observed with the aid of an image processing apparatus. The temperature of the seal lip edge, friction torque and the dynamic sealing gap profile are experimentally investigated for the initial interference and the shaft eccentricity. The data was simultaneously measured under the operation conditions. Experimental results show that, as the shaft speed is increased, the leakage of sealed fluids is increasing for a certain range of shaft speeds. The test data indicates that the shaft eccentricity clearly produces the gap separation between the shaft and the seal lip which is unable to follow the radial displacement of shaft as the shaft speed increases.

고무재 오일시일의 응답특성에 관한 해석적 연구 (Analytical Study on the Dynamic Response of Rubber Oil Seals)

  • 김청균
    • Tribology and Lubricants
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    • 제12권1호
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    • pp.42-46
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    • 1996
  • This paper deals with a numerical study of the dynamic response of rubber oil seals for rotating shaft when interference as well as static and dynamic eccentricities are present. In loss of contact conditions the dynamic curve of oil seals is numerically simulated using the FEM package MSC/NASTRAN. The direct integration method is selected to analyze the time domain response of the seal lip-shaft contact. The computed results based on the experimental data indicate that the increased rotating speed may produce the gap separation between lip edge of rubber seals and shaft. These results will be very useful in predicting the dynamic leakage due to contact behaviors of rubber oil seals under dynamic conditions.

초탄성 및 점탄성 물성을 고려한 자동차용 휠 베어링 실의 드래그 토크 예측 (Drag Torque Prediction for Automotive Wheel Bearing Seals Considering Viscoelastic as Well as Hyperelastic Material Properties)

  • 이승표
    • Tribology and Lubricants
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    • 제35권5호
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    • pp.267-273
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    • 2019
  • Wheel bearings are important automotive parts that bear the vehicle weight and translate rotation motion; in addition, their seals are components that prevent grease leakage and foreign material from entering from the outside of the bearings. Recently, as the need for electric vehicles and eco-friendly vehicles has been emerging, the reduction in fuel consumption and $CO_2$ emissions are becoming the most important issues for automobile manufacturers. In the case of wheel bearings, seals are a key part of drag torque. In this study, we investigate the prediction of the drag torque taking into consideration the hyperelastic and viscoelastic material properties of automotive wheel bearing seals. Numerical analysis based on the finite element method is conducted for the deformation analyses of the seals. To improve the reliability of the rubber seal analysis, three types of rubber material properties are considered, and analysis is conducted using the hyperelastic material properties. Viscoelastic material property tests are also conducted. Deformation analysis considering the hyperelastic and viscoelastic material properties is performed, and the effects of the viscoelastic material properties are compared with the results obtained by the consideration of the hyperelastic material properties. As a result of these analyses, the drag torque is 0.29 Nm when the hyperelastic characteristics are taken into account, and the drag torque is 0.27 Nm when both the hyperelastic and viscoelastic characteristics are taken into account. Therefore, it is determined that the analysis considering both hyperelastic and viscoelastic characteristics must be performed because of its reliability in predicting the drag torque of the rubber seals.