• Title/Summary/Keyword: Rubber Mixing

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Preparation and Characterization of Rubber/Clay Nanocomposite Using Skim Natural Rubber Latex (스킴천연고무 라텍스를 이용한 고무/점토 나노복합체의 제조 및 특성)

  • Alex, R.;Kim, M.J.;Lee, Y.S.;Nah, C.
    • Elastomers and Composites
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    • v.41 no.4
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    • pp.252-259
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    • 2006
  • A new route for making rubber/clay nanocomposites was suggested based on skim natural rubber latex (SNRL), which is a protein rich by-product obtained during the centrifugal concentration of natural rubber (NR) latex. NR/acrylonitrile butadiene rubber (NBR) based nanocomposites were prepared from SNRL and NBR latex of 26 % acrylonitrile content by blending of aqueous dispersion of organoclay (OC) followed by coagulation, drying, mill mixing and vulcanization. X-ray diffraction(XRD) studies revealed that NR/NBR blend nanocomposites exhibited a highly intercalated and exfoliated structure, especially for NBR-rich blends. Dynamic mechanical studies showed that more compatible behavior was observed for NBR-rich blends. The 25/75 NR/NBR blend nanocomposite showed the best mechanical properties.

Improvement of Properties of Silica-Filled SBR Compounds Using NBR: Influence of Separate Load of SBR and NBR (NBR를 이용한 실리카로 보강된 SBR 배합물의 특성 향상 : SBR과 NBR의 분리 첨가 배합의 영향)

  • Choi, Sung-Seen;Kim, Beom-Tae
    • Elastomers and Composites
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    • v.40 no.1
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    • pp.29-36
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    • 2005
  • Mixing condition and procedure affect properties or a filled rubber compound such as filler dispersion, viscosity, and bound rubber formation. Influence of separate load of styrene-butadiene rubber (SBR) and acrylonitrile-butadiene rubber (NBR) on properties or silica-filled SBR compounds containing NBR was studied. Cure time and cure rate became faster as NBR content increased. The crosslink density increased with increase in the NBR content. The bound rubber content also increased as the NBR content increased. NBR content of the bound rubber was higher than that of the compounded rubber. The bound rubber content was higher when SBR and NBR were loaded separately than when loading simultaneously. The cure time and cure rate were slower for the separate load than for the simultaneous one. The crosslink density was also lower for the former case than for the latter one.

Environmental Friendly Characteristics of CRM Asphalt Concrete and Optimal Mixing Ratio (CRM 아스팔트의 최적 혼합비와 환경친화적 특성)

  • Ryu, Byeong-Ro;Han, Yang-Su
    • Journal of Environmental Science International
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    • v.10 no.4
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    • pp.311-314
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    • 2001
  • The asphalt mixture with CRM(Crumb Rubber Modifier) is known to show a better performance in resisting thermal cracking, fatigue cracking and rutting compared with the conventional mixture. The laboratory tests on the physical characteristics of indirect tensile strength, density, flow and Marshall value of the CRM asphalt were conducted. The test results show that CRM asphalt has better physical characteristics than that of conventional asphalts. And the analysis on the noise reduction effect, penetration capacity from the field test on the national road in Haksan of Chungbuk, and recycling of tire waste were conducted. From this study, the results show that 1% CRM asphalt has higher the noise reduction effect and penetration capacity that those of conventional asphalts. And, optimal contents of crumb rubber modifier in the asphalt binder is one percent. In this case, crumb rubber modifier were used 10 kg to make the asphalt binder of one cubic meter. So it was named as Eco-asphalt.

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Effect of CNT Diameter on Physical Properties of Styrene-Butadiene Rubber Nanocomposites

  • Park, Young-Soo;Huh, Mong-Young;Kang, Sin-Jae;Yun, Seok-Il;Ahn, Kay-Hyeok
    • Carbon letters
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    • v.10 no.4
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    • pp.320-324
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    • 2009
  • We investigated the effect of diameter and content of carbon nanotubes (CNTs) on the physical properties of styrenebutadiene rubber (SBR)/CNTs nanocomposites. CNTs-reinforced SBR nanocomposites were prepared by the melt mixing process. CNTs with different diameters were synthesized by the chemical vapor deposition method (CVD). In this work, the mechanical property and other physical properties of SBR/CNTS nanocomposites were discussed as a function of the content and diameter of CNTs.

The Study on the Properties of EPDM/NR Blends (EPDM/NR 블랜드의 물성에 관한 연구)

  • Go, Jin-Hwan;Park, Sung-Soo
    • Elastomers and Composites
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    • v.29 no.2
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    • pp.121-130
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    • 1994
  • The physical properties of rubber blend between natural rubber(NR) and ethylene propylene diene terpolymer(EPDM) were investigated as a study of EPDM composite materials. For EPDM/NR blends, the effects of ethylene and diene contents in EPDM, blend ratio, dicumyl peroxide(DCP) curing system on the physical properties, interfacial adhesion force and dynamic crack growth etc. were studied. EPDM/NR blends loaded with carbon black were prepared by mechanical mixing and cured by plate heating cure press. Crosslinking density was measured by swelling method with toluene. The physical properties of all blends were measured with Instron, fatigue to failure(FTF), Demattia flex cracking tester(DMFC), scanning electron microscopy (SEM), etc. As the ethylene and diene contents in EPDM increased, the physical properties, such as dynamic crack growth, adhesion to other component were increased too. Interfacial adhesion force of EPDM/NR blends to dissimilar layer was improved by the use of optimum peroxide curing system.

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Experimental study on Mechanical Properties and Optimum Mix Design of Sulfur-Rubber Concrete (SRC) (황(黃)-고무 콘크리트의 역학적(力學的) 특성(特性)과 최적배합비(最適配合比)에 관한 연구(硏究))

  • Na, Okpin;Lee, Jaesung
    • Resources Recycling
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    • v.22 no.1
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    • pp.20-28
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    • 2013
  • Recently, as the registration of vehicles increases, the utilization of the waste tires is emerging as environmental issues. Crumb rubber reproduced by scrap tires has been reused up to 25% in the construction field. The purpose of this paper is to investigate the mechanical properties of sulfur-rubber concrete (SRC) and to suggest the optimum mix design in terms of the compressive strength. Specimens were prepared with various mixing parameters: amount of sulfur, rubber, and micro-fillers. Two casting processes were also mentioned; dry process and wet process. The results mainly showed that the compressive strength of SRC decreased with an increment of rubber content. However, adding micro-filler and adjusting sulfur contents could improve the compressive strength of SRC. Optimum values of sulfur and rubber content were selected by workability and compressive strength of SRC. SRC can be applied to road constructions where high strength of concrete is not concerned, to wall panels that require low unit weight, to construction of median in highways to resist high impact load, and in sound barriers to absorb sound waves.

Comparison of SBR/BR Blend Compound and ESBR Copolymer Having Same Butadiene Contents

  • Hwang, Kiwon;Lee, Jongyeop;Kim, Woong;Ahn, Byungkyu;Mun, Hyunsung;Yu, Eunho;Kim, Donghyuk;Ryu, Gyeongchan;Kim, Wonho
    • Elastomers and Composites
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    • v.54 no.1
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    • pp.54-60
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    • 2019
  • The rapid development of the automobile industry is an important factor that led to the dramatic development of synthetic rubber. The tread part of tire that comes in direct contact with the road surface is related to the service life of the tire. Rubber compounds used in tire treads are often blended with SBR (styrene-butadiene rubber) and BR (butadiene rubber) to satisfy physical property requirements. However, when two or more kinds of rubber are blended, phase separation and silica dispersion problems may occur due to non-uniform mixing of the rubber. Therefore, in this study, we synthesized an SBR copolymer with the same composition as that of a typical SBR/BR blend compound by controlling butadiene content during ESBR (emulsion styrene-butadiene rubber) synthesis. Subsequently, silica filled compounds were manufactured using the synthesized ESBR, and their mechanical properties, dynamic viscoelasticity, and crosslinking density were compared with those of the SBR/BR blended compound. When the content of butadiene was increased in the silica filled compound, the cure rate accelerated due to an increased number of allylic positions, which typically exhibit higher reactivity. However, the T-2 compound with increased butadiene content by synthesis less likely to show an increase in crosslink density due to poor silica dispersion. In addition, the T-3 compound containing high cis BR content showed high crosslink density due to its monosulfide crosslinking structure. Because of the phase separation, SBR/BR blend compounds were easily broken and showed similar $M_{100%}$ and $M_{300%}$ values as those of other compounds despite their high crosslink density. However, the developed blend showed excellent abrasion resistance due to the high cis-1,4 butadiene content and low rolling resistance due to the high crosslink density.

Improvement of Frictional Property of BR/CIIR Composite Rubber for Shoes Outsole (운동화 겉창용 BR/CIIR 고무 복합체의 마찰특성 향상에 대한 연구)

  • Pyo, Kyungduk;Choi, Jungsu;Lee, Jongnyun;Park, Chacheol
    • Polymer(Korea)
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    • v.37 no.3
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    • pp.255-261
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    • 2013
  • This paper introduced a new preparation method of a composite rubber by mixing BR (butadiene rubber) and CIIR (chloro-isobutyl rubber) for the purpose of improving frictional property of BR. Since BR has high abrasion and low frictional properties, its frictional property needs to be enhanced in order to be used as an outsole of a sport shoe. Such enhancement was difficult to achieve by simple blending of CIIR. In here, CIIR was added into BR matrix after CIIR was pre-crosslinked for a time period, and both high frictional and high abrasion resistance properties were achieved. Our experiments showed that the composite rubber blend of 60% of BR and 40% of pre-crosslinked CIIR had desired BR's frictional and abrasion resistance properties for sport shoes.

Physical Properties of Epoxy Resin Filled with Surface-treated Silica : II. Properties of Cured Epoxy Resin (표면처리 실리카를 충전한 에폭시 수지계의 물성에 관한 연구 : II. 에폭시 수지 경화물의 물성)

  • Hong, Suk-Pyo;Choi, Sang-Goo
    • Applied Chemistry for Engineering
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    • v.1 no.2
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    • pp.232-239
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    • 1990
  • ${\gamma}$-Glycidoxy propyl trimethoxy slilane, CTBN rubber(carboxyl terminated butadiene acrylonitrile rubber) and GMA(glycidyl methacrylate) were reacted with the surface of silica one by one in existence of TEA(triethylamine) or BPO(benzoyl peroxide). The amount of reactant was 2.5~5.8% of treated silica weight. The treated silica was mixed with epoxy resin and MTHPA(methyltetrahydrophthalic anhydride) in the range of 0~60% (wt. %) of total component. The flexural and thermal properties were tested for cured products. In filler content 35~55%, the using of silica treated with silane/rubber or silane/rubber/vinyl represented 25% higher flexural strength, 5% lower flexural modulus and 13% higher than mixing liquid rubber 3% with epoxy resin containing untreated silica.

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Effect of trans-octylene rubber(TOR) on the properties of NBR/EPDM rubber blends (Trans-octylene rubber(TOR)의 첨가가 NBR/EPDM 고무블렌드의 물성에 미치는 영향)

  • Shin, Yung-Sik;Chang, Young-Wook
    • Elastomers and Composites
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    • v.35 no.2
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    • pp.149-156
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    • 2000
  • trans-octylene rubber(TOR) was melt-blended with an incompatible NBR/EPDM (70/30) blend. Mixing torque and temperature were reduced as TOR was added to the NBR/EPDM blend. Rheometer results indicated that TOR participated in vulcanization and became a part of network. A scanning electron micrograph demonstrated that EPDM was dispersed in NBR matrix in the blend and the addition of TOR led to a finer dispersion of EPDM particles. On the addition of TOR, the tensile strength, the tensile strain as well as the modulus of the blend vulcanizates increased. The ozone resistance of the blends determined in terms of critical stress-strain parameter was significantly enhanced in the blend as TOR was added. Improvements in the properties were believed to be associated with fine morphology and the increase in crosslink density due to the chain entanglement of the ternary blends.

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