• Title/Summary/Keyword: Rubber Materials

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Recovery Process for the Recycling of Waste Carbon Black

  • Lee, Sungoh;Nampyo Kook;Tam Tran;Bangsup Shin;Kim, Myongjun
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.215-219
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    • 2001
  • Impurities removal from waste carbon black was carried out to produce high-grade carbon black. A lot of hydrophilic carbon black is produced as a byproduct of the hydrogen production process by flame decomposition of water. Due to its impurity content such as sulphur, iron, ash and etc., it can only be used as low-grade carbon or burnt out. High-grade hydrophilic carbon black is 3-5 times more expensive than oil-based carbon black because of its process difficulties and requires pollutant treatment. Hydrophilic carbon is normally used far conductive materials for batteries, pigment for plastics, electric wire covering, additives for rubber, etc.. In these applications, hydrophilic carbon must maintain its high purity. In this study magnetic separation, froth flotation and ultrasonic treatment were employed to remove impurities from the low-grade hydrophilic carbon black. As results, the ash, iron and sulphur content of product decreased to less than 0.01wt.%, 0.0lwt.% and 0.3wt.% respectively, and the surface area of product was about 930 $m^2$/g.

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Floor Impact Sound Isolation Performance by Composition of Ceiling and Wall (천장 및 벽구성 방법이 바닥충격음 차단성능에 미치는 영향에 관한 연구)

  • Kim Kyoung-Woo;Kang Jea-Sik;Lee Seung-Eon;Yang Kwan-Seop
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.15 no.4 s.97
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    • pp.465-473
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    • 2005
  • The impact sounds, generated by the walking of people, the dropping of an object or the moving of furniture, can be a source of great annoyance in residential buildings. The characteristics and level of this impact noise depends on the object striking the floor, on the basic structure of the floor, and on the finish materials of floor. The focus of this paper is to investigate the amount of improvement impact sound pressure level according to the change of the composition method of ceiling and wall. For this purpose, we tested impact sound pressure level of several cases which is the inserting of mineral wool, the increase of the thickness of air layer, the using of anti-vibration rubber in ceiling and attach the mineral wool on wall in the Floor Impact Sound Test Building of KICT. The results show that the composition method of ceiling and wall is more effective in the reduction of light weight impact sound specially in 125Hz and 250Hz.

Contact Analysis Between Rubber Seal, a Spherical Particle and Coated Steel Surface (시일과 코팅된 스틸면 사이의 구형 입자에 의한 접촉해석)

  • Park, Tae-Jo;Jo, Hyeon-Dong
    • Tribology and Lubricants
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    • v.25 no.4
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    • pp.225-230
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    • 2009
  • Seals are very useful machine components in protection of leakage of lubricant or working fluid, and incoming of debris from outside. Various elastomer are widely used as sealing materials and the shaft surfaces are generally coated with high hardness material after heat treatment. It is generally known that the foreign debris and wear particles get stuck into sealing surface, the steel shaft surface can be damaged and worn by mainly abrasive wear. In this paper, using MARC, contact analysis are conducted to show the hard coated steel shaft surface can be fatigue failed by very small elastic particle intervened between seal and steel surface. Variations of contact and von-Mises stress distributions and contact half-widths with interference and coating thickness are presented. The maximum von-Mises stress occurs always in the coating layer or between coated layer/substrate interface. Therefore the coated sealing surface can be fatigued and then failed by very small particles. The results can be used in design of sealing surface and further studies are required.

Experimental and Numerical Analyses of Flexible Forming Process for Micro Channel Arrays of Fuel Cell Bipolar Plates (연료전지 분리판의 마이크로 채널 제작을 위한 가변성형공정의 실험적 및 수치적 연구)

  • Kim, H.S.;Shim, J.M.
    • Transactions of Materials Processing
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    • v.21 no.8
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    • pp.499-505
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    • 2012
  • The fuel cell is a very promising power generation system combining the benefits of extremely low emissions, high efficiency, ease of maintenance and durability. In order to promote the commercialization of fuel cells, a flexible forming process, in which a hyper-elastic rubber is adopted as a medium to transmit forming pressure, is suggested as an efficient and cost effective manufacturing method for fuel cell bipolar plates. In this study, the ability of this flexible forming process to produce the micro channel arrays on metallic bipolar plates was first demonstrated experimentally. Then, a finite element (FE) model was built and validated through comparisons between simulated and experimental results. The effects of key process parameters on the forming performance such as applied load and punch velocity were investigated. As a result, appropriate process parameter values allowing high dimensional accuracy without failure were suggested.

Gasification and Pyrolysis Technology for the Treatment of Plastics Waste (플라스틱 폐기물의 건류 및 열분해)

  • Ghim, Young Sung
    • Applied Chemistry for Engineering
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    • v.3 no.2
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    • pp.201-206
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    • 1992
  • Annual amount of plastics waste including rubber and leather waste, generated in 1990 was about 2,600,000 tons. Amount of generation of plastics waste has rapidly increased, but fractions of recycling and incineration have gradually decreased. Recently, two-stage incinerator, consisting of gasifier and gas combustor, draws much attention in Korea. Plastics are gasified in the starved air condition in the gasifier and produced gas is fired in the combustor. Combustion of produced gas is much easier than that of solid plastics, and produces a little pollutants. Standardzation of technology and process automation are still needed, but this incineration technology is in the commercial stage. Next topic concerned with this two-stage incineration will be how to treat complex plastics waste including toxic substances generated from automobiles and household appliances. Pyrolysis, realized by indirect heating in inert atmosphere, can provide high-quality products with minimum emissions. Many plastics are easily decomposed into oil in pyrolysis conditions, which can be utilized as chemical feedstocks, or gasoline or kerosene depending on feed materials and operating conditions. This has been demonstrated in several pilot-scale tests performed in Japan, Germany, etc. Easy removal of HCl from PVC is one of the most decisive merits of pyrolysis process. But in general, further efforts should be made for the process to obtain marketability. The future of pyrolysis process depends on public concern about environmental problems and oil prices.

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A Study on the Characteristics of Clothing and Configuration of Item in Foreign Adaptive-Clothing for the Disabled Seniors (국외 거동불편노인을 위한 기능성의류에 나타난 의복의 특성 및 아이템 유형)

  • Lim, Hyun-Jung;Lee, Kyoung-Hee
    • Fashion & Textile Research Journal
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    • v.13 no.1
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    • pp.17-24
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    • 2011
  • This study aims to provide basic materials for adaptive-clothing development for disabled seniors by considering the characteristics of design with both functionality and beauty, which is displayed to overseas functional clothing for disabled seniors. After 341 photographs from 15 overseas websites which sold adaptive-clothing for disabled seniors were collected, their designs were analyzed. The content analysis and frequency analysis using the descriptive statistics were performed as the analytical methods for this study. The results are as follows; first, the design of buttons uses snap fasteners, zippers, Velcro fasteners and rubber bands so as to attach easily and keep fasteners unseen. Second, the used open system is the Back open, the Side open, the Front open and the Hip open. Third, in terms of design, the change follows easy and loose silhouette in order to act comfortably outdoors as well as indoors by making the design of onepiece dresses, jackets and cardigans similar to ordinaries. From the details aspect, a few trimmings such as color, patterns, ruffles around edge, laces and smooth shirring do not stand in the way and give mental please.

Analysis and Isolation of Walking-type Cultivator Vibration Transmitted to Operator′s Hands (손으로 전달된 관리기 진동의 분석과 방진대책)

  • 박영준;김경욱
    • Journal of Biosystems Engineering
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    • v.27 no.4
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    • pp.273-282
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    • 2002
  • This study was intended to measure and analyze hand-transmitted vibrations from cultivator in idle and operation modes for three different types of field works. Based on this analysis a time for the white finger syndrome to appear on 10% of the operators was estimated assuming that their daily exposure is 3 hours. The 4 methods to reduce the hand vibration were also proposed and compared with each other. The results of the study were summarized as follows : The highest vibration level was recorded during trenching operation, resulting in a total average vibration of 11.5 m/s$^2$. Followings were 7.6 m/s$^2$ during rotary tillage and 7.0 m/s$^2$ for weeding. When exposed to these levels of vibrations three hours a day, the white finger syndrome is likely to appear in 4 years for trenching, 6.2 years for rotary tillage and 6.8 years for weeding operations. Isolation of hand vibration performed by a rubber pad, anti-vibration gloves, a handle anti-vibration device and engine mounts were respectively 15.7%, 16.5%. 26.1% and 27.0%, resulting in most effective methods of the handle anti-vibration device and engine mounts. A better performance of about 33.9% was achieved when both the handle anti-vibration device and engine mounts were used.

An experimental study of the friction and wear on counterpart roughness of silica particle reinforced nano composites (상대재의 거칠기에 따른 실리카 입자강화 나노 복합재료의 마찰 및 마모에 관한 실험적 연구)

  • Kim, Hyung Jin;Lee, Jung-Kyu;Koh, Sung Wi
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.50 no.2
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    • pp.162-168
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    • 2014
  • The friction and wear characteristics of the rubber matrix composites filled with nano sized silica particles were investigated at ambient temperature by pin-on-disc friction test. The volume fraction of silica particles was 19%. The cumulative wear volume and wear rate of these materials on counterpart roughness were determined experimentally. The major failure mechanisms were lapping layers, deformation of matrix, ploughing, debonding of particles, fracture of particles and microcracking by scanning electric microscopy photograph of the tested surface. The cumulative wear volume showed a tendency to increase with increase of sliding distance. The wear rate of these composites tested indicated low value as increasing the sliding distance.

An Experimental Study on the Leakage Characteristics and Durability Evaluation of an LPLi Injector (LPLi 인젝터의 누설특성 및 내구평가에 관한 실험적 연구)

  • Choi, Young;Kim, Chang-Up;Oh, Seung-Mook;Kang, Kern-Yong
    • Journal of ILASS-Korea
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    • v.12 no.4
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    • pp.204-210
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    • 2007
  • The worldwide energy problem and global warming cause the need of alternative fuels which feature low carbon-dioxide emission and another energy source. Liquefied Petroleum Gas (LPG) is one of the alternative fuels widely used as domestic and transportational fuel. The third generation LPLi fuel supply system has merits in the increase of engine power and low emissions. The injectors used in LPLi system should overcome a leakage problem and satisfy the durability conditions. Therefore, 1000 hour durability test of the injectors was carried out throughout this research. First, the spray pattern and the penetration length of the selected injectors is graphically shown. Next, the leakage amount with respect to the injection cycle is introduced. Finally, the shapes of nozzle holder and nozzle tip after durability test was investigated by analyzing the microscopic image of the injector tip. The variation in the shape of nozzle tip mainly due to the residue of rubber materials is found to be the reason for leakage.

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Study on a seismic slit shear wall with cyclic experiment and macro-model analysis

  • Jiang, Huanjun;Lu, Xilin;Kwan, A.K.H.;Cheung, Y.K.
    • Structural Engineering and Mechanics
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    • v.16 no.4
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    • pp.371-390
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    • 2003
  • The concept of the seismic slit shear wall was proposed in the early 1990's. A series of experimental and theoretic studies on the wall with reinforced concrete short connecting beams cast in the slit were carried out. In this paper another type of slit shear wall is studied. It is one with vertical slit purposely cast within the wall, and the rubber belt penetrated by a part of web shear reinforcement as seismic energy-dissipation device is filled in the slit. Firstly, an experiment under cyclic loading was carried out on two shear wall models, one slit and the other solid. The failure mechanism and energy-dissipation capacity are compared between the two different models, which testifies the seismic performance of the slit wall improved significantly. Secondly, for engineering practice purpose, a macroscopic analytical model is developed to predict the nonlinear behavior of the slit shear wall under cyclic loading. The mechanical properties of each constituent elements of this model are based on the actual behavior of the materials. Furthermore, the effects of both the axial force and bending moment on the shear behavior are taken into account with the aid of the modified compression-field theory. The numerical results are verified to be in close agreement with the experimental measurements.