• Title/Summary/Keyword: Roundness measurement

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The Development of An Error Measurement System of 5-Axis Mill & Turn Machine Tool by Double Ball Bar Test (DBB를 이용한 5축 복합가공기의 오차 측정 시스템 개발에 관한 연구)

  • Kim T.H.;Jung Y.G.;Ko H.J.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.243-244
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    • 2006
  • In this paper, the development of an error measurement system of 5-axis mill & turn machine tool presented by double ball bar test, which has been widely used to measure the overall accuracy of machining center. and the reliability of an error measurement system of 5-axis mill & turn machine tool was secured by the direct cutting test.

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A digital measurement method for rotational errors of a machine spindle (스핀들 회전 오차 측정의 디지틀 방법에 관한 연구)

  • 공인복;박윤창;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.443-450
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    • 1989
  • A digital testing method for measurement of radial error motions of a spindle is investigated with special emphasis on developing a computer-aided in-situ inspection for machine tool manufacturing. The method utilizes three non-contact type probes and an optical encoder, based on a special computational algorithm to eliminate undesirable offset and roundness errors of the master spindle. Details of the design of hardware and software required to realize the testing method are described. Finally, advantages and limitations of the method are discussed with several test results.

A study on the Error Separation Method in Rotation Accuracy Measurement of High Precision Spindle Unit (고정밀 스핀들의 회전정밀도 측정 오차 분리법에 관한 연구)

  • Kim, Sang-Hwa;Kim, Byung-Ha;Jin, Yong-Gyoo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.1
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    • pp.78-84
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    • 2014
  • The rotation of a spindle unit must be accurate for high-quality machining and to improve the quality of the machine tools.Therefore, the proper measurement of the rotation accuracy and ensuring a proper analysis are very important. Separate processes are necessary because spindle errors and roundness errors associated with the test balls can both factor into the measured rotation error values. We used three methods to discern test ball errors and analyzed which could be deemed as the most proper technique in a test of the rotation accuracy of the main spindle of a machine tool.

A Study on the Development of Measuring System for Extra Long Roller Using Non-contact Sensor (비접촉식 센서를 이용한 초장축 롤러 측정 장치 개발에 관한 연구)

  • Kim, Woong;Lee, Choon-Man;Lee, Mun-Jae;Park, Sung-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.4
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    • pp.33-39
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    • 2010
  • Manufacturing accuracy of a precision instrument was essential to stability and efficiency of the product. Accordingly, geometrically accuracy management of precision instrument was very becoming the technique in order to design and manufacturing for machine. In this study, Measuring System is developed for extra long roller using non-contact sensor. Futhermore, It's studied by Geometric Tolerance. Exact roundness is obtained to Least Squares method from the reference circle of measured data. Measuring System is analyzed point of measurement and straightness of extra long roller is evaluated by FEM.

Analyses and Measurements of Rotational Accuracy for Journal Shaft in a Scroll Compressor (스크롤 압축기 저어널 회전축의 궤적 계산 및 측정)

  • Park, Sang-Shin;Kim, Gyu-Ha;Lee, Jin-Kab
    • Tribology and Lubricants
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    • v.23 no.3
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    • pp.83-88
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    • 2007
  • This paper presents measurement processes of rotational accuracy and comparison of theoretical values in the main bearing of scroll compressor. The main bearing is a type of oil journal bearing, but it has an axial or helical groove. The generalized coordinate system method, which can handle this groove, is applied to calculate the pressure profile in the journal bearing. The orbits of journal shaft are calculated corresponding to the compressed gas forces and bearing reaction forces. Then, the orbits are measured using three-point method. The results are compared to that from analyses.

Tracking Method for Moving Object Using Depth Picture (깊이 화면을 이용한 움직임 객체의 추적 방법)

  • Kwon, Soon-Kak;Kim, Heung-Jun
    • Journal of Korea Multimedia Society
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    • v.19 no.4
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    • pp.774-779
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    • 2016
  • The conventional methods using color signal for tracking the movement of the object require a lot of calculation and the performance is not accurate. In this paper, we propose a method to effectively track the moving objects using the depth information from a depth camera. First, it separates the background and the objects based on the depth difference in the depth of the screen. When an object is moved, the depth value of the object becomes blurred because of the phenomenon of Motion Blur. In order to solve the Motion Blur, we observe the changes in the characteristics of the object (the area of the object, the border length, the roundness, the actual size) by its velocity. The proposed algorithm was implemented in the simulation that was applied directly to the tracking of a golf ball. We can see that the estimated value of the proposed method is accurate enough to be very close to the actual measurement.

Extraction of Geometric and Color Features in the Tobacco-leaf by Computer Vision (컴퓨터 시각에 의한 잎담배의 외형 및 색 특징 추출)

  • Cho, H.K.;Song, H.K.
    • Journal of Biosystems Engineering
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    • v.19 no.4
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    • pp.380-396
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    • 1994
  • A personal computer based color machine vision system with video camera and fluorescent lighting system was used to generate images of stationary tobacco leaves. Image processing algorithms were developed to extract both the geometric and the color features of tobacco leaves. Geometric features include area, perimeter, centroid, roundness and complex ratio. Color calibration scheme was developed to convert measured pixel values to the standard color unit using both statistics and artificial neural network algorithm. Improved back propagation algorithm showed less sum of square errors than multiple linear regression. Color features provide not only quality evaluation quantities but the accurate color measurement. Those quality features would be useful in grading tobacco automatically. This system would also be useful in measuring visual features of other agricultural products.

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Development of Fitting Process for Extra Long Stainless/Composite Material Pipes (초장축 스테인레스/복합재료 파이프의 피팅 공정 개발)

  • Park, S.H.;Lee, C.M.
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.77-82
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    • 2008
  • Rubbing-roller is used for manufacturing liquid crystal display, and static displacement of the rubbing-roller becomes bigger as length of the rubbing roller made of aluminum is getting longer. Therefore, material of the rubbing-roller is changed from aluminum to CFRP(Carbon Fiber Reinforced plastic). Recently thermal spraying is applied to manufacturing process of long rubbing-roller. The thermal spraying has disadvantages such as increment of manufacturing time and fraction defective caused by density of stainless steel particle. In this study, fitting process by drawing was suggested and FEM analysis with Tsai-Wu failure theory and fitting experiments are carried out to find adequate shrink allowance. The suggested shrink allowance gives proper adhesive force, and CFRP failure is not occurred. Furthermore, the fitting process is applied to long rubbing-roller and availability of the fitting process is studied by measurement of roundness, straightness and shear strength.

원통형 커패시턴스 센서를 이용한 초정밀 공기 주축의 회전오차 측정

  • 김해일;박상신;한동철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04a
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    • pp.637-642
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    • 1995
  • For measuring the error motion of ultra-precision spindle, eliminating the geometric errors is a must. Unless it is achieved, geometric errors will be dominant in data. Here, the roundness error and alignment error between spindle and sensor are to be removed. That's because typical error range of such spindle is muchless than geometric one. A capacitive transducer of cylidricalshape was developed, which takes full advantage of the spatial-averaging effect by using large area compared tpo the geometric error. This idea was first proposed by Chapman and here it is modified for better performance with nomical gap of 50 .mu. m and with newly designed guards which encompass the respective sensor to rectify the electrical field distribution in good shape. The measurement system is made to get the orbit of Ultra-Precision Air Spindle which is supposed to have its runout under 1 .mu. m. The Calibration data of this sensor is presented and the spindle orbit from 2000rpm to 5500rpm is showed. It is quite reasonable to use this sensor in the range of 60 .mu. m with an accuracy of several tens of nm.

A Study on Cutting Force Measurement Using a Cylindrical Capacitive Spindle Sensor (주축 변위 센서를 이용한 절삭력 측정에 관한 연구)

  • 김일해;장동영;한동철
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.2
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    • pp.17-23
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    • 2002
  • A cylindrical capacitance-type spindle displacement sensor was developed and its effectiveness as a system to monitor cutting forces during hard turning was tested in this research. The sensor was installed between the face of spindle cover and the chucking element and measured pure radial motion of the spindle under the condition with presence of roundness error at measured surface. To prove the effectiveness of the developed system hard aiming tests using ceramic inserts and tool steel as workpiece were conducted. The workpiece was hardened up to 65 Rc. The variations of pure radial motion of the spindle ware measured during the cutting tests. The signals from the sensor showed the same pattern of cutting force variations from the tool dynamometer due to the progress of tool wear. As the flank wear of the ceramic tool increased both static component of cutting forces and the amount of center shift of spindle orbit increased, Results from the research showed that the developed sensor could be utilized as an effective and cheap on-line sensing device to monitor cutting conditions and tool performance in the un-manned machining center.