• Proceedings of the Korean Society of Precision Engineering Conference
• /
• 2000.05a
• /
• pp.930-933
• /
• 2000

Experimental study was conducted for finding the characteristics of machining precision according to the change of feedrate when ball endmilling of semisphere shape. The values of tool deflection and cutting force were measured simultaneously by the systems of eddy-current sensor and dynamometer. The machining precision was analyzed by roundness values, which were deeply relating with tool deflection and forces. the roundness was decreased in down-milling than in up-milling for each feedrate. As the cutting edge is moved to radius direction on the tool path, the tool deflection and the cutting force were seemed to be decreased. As the tool path was moved downward, the values of roundness, cutting force and tool deflection were obtained better ones. When compared the values of roundness, cutting force and tool deflection for different feedrate, the best machining accuracy was obtained at feed rate of 90mm/min in down-milling.

• Journal of Institute of Control, Robotics and Systems
• /
• v.9 no.3
• /
• pp.227-235
• /
• 2003

We propose an algorithm for the automatic measurement of concentricity and roundness using image processing technique. The proposed measuring method consists of the preprocessing process and the measuring process. In the measuring process, two types of concentricity measurement algorithm and one type of roundness measurement algorithm are proposed. We could measure the concentricity and roundness using input image from CCD camera, without using special measurement equipment. From the experimental results, we could find that the required measurement accuracy specification is sufficiently satisfied using our proposed method.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• v.10 no.2
• /
• pp.38-45
• /
• 2011

The criteria for determining the elements are the minimum zone method(MZM) and the least squares method(LSM). The LSM is deterministic and simple but is limited at the measurements whose errors are significant compared with form errors. For the precise condition, minimum zone method(MZM) has been selected to determine the elements. The roundness is the fundamental problem in the evaluating form errors. In this paper, anew approach adapting the genius education concept is proposed to obtain an accurate results for the MZM and the LSM of the roundness. Its computational algorithm is studied on a set of measured sample data. To be of almost no account of the specification(the number and the standard deviation etc.) of the sanple data, the results shoqs excellent reliability and high accuracy in estimating the roundness.

• Journal of the Korean Society for Precision Engineering
• /
• v.13 no.5
• /
• pp.60-66
• /
• 1996

Precision of bearing race is very important to maintain the clearance between ball and inner race. In internal grinding of bearing race, its roundness is dependent on shoe wear, accuracy of jig, dressing method and grinding conditions. In this study, the characteristics of shoe wear and eccentricity of workpiece were investigated experimentally. When wear of fornt shoe wear reaches at 100.mu. m and that of rear shoe reaches at 114 .mu. m, eccentricity of inner race is increased to 1.4 .mu. m. Roundness of race is mainly related to wear of rear shoe and ring type shoe is recommended to improve roundness of race.

• Journal of the Korean Society of Manufacturing Technology Engineers
• /
• v.8 no.4
• /
• pp.52-60
• /
• 1999

In this study the effect of roundness error with respect to the cutting conditions using the external cylindrical work piece by end mill cutting in a machining center was studied. the end mill used in this study is HSS coated with Ti-N which is of Ø 12-4 flutes. The material of workpiece is SM20C and cutting oil is used as a cooling flued The cutting experiments were carried out for the several cutting conditions(depth of cut height of end mill feed rate revolution per minute and cutting direction) and their roundness effects were compared using the least squares circle measuring method. The experimental results are summarized as follows : 1) The cutting depth is dominant for the roundness of a cylindrical work piece and the cutting speed must be determined precisely when the cutting depth is large 2) When the cutting direction in circular manufacturing is the same with the spindle rotation i.e up-cutting condition the surface roundness is also improved.

• Proceedings of the Korean Society for Noise and Vibration Engineering Conference
• /
• 2007.11a
• /
• pp.840-846
• /
• 2007

This paper investigates the dynamic behavior of a HDD spindle system due to the imperfect roundness of a rotating shaft. The shaft of a spindle motor rotates with eccentricity by the unbalanced mass of the rotating part. The eccentricity generates the run-out of a spindle motor which results in the eccentric motion of a rotating part. Roundness of a shaft affects this motion which limits the memory capacity of a HDD. This research proposes a modified Reynolds equation for the coupled journal and thrust FDBs to include the variable film thickness due to the roundness. Finite element method is used to solve the Reynolds equation for the pressure distribution. Reaction forces and friction torque are obtained by integrating the pressure and shear stress, respectively. The dynamic behavior is determined by solving the equations of a motion of a HDD spindle system in six degrees of freedom with the Runge-Kutta method to characterize the motion of a rotating part. This research shows that the roundness of a rotating shaft causes the excitation frequency with integer multiple of a rotating frequency.

• Journal of Korea Technical Association of The Pulp and Paper Industry
• /
• v.34 no.3
• /
• pp.25-31
• /
• 2002

The purpose of this study was to analyze how the fiber properties and mixing ratio of softwood and hardwood pulp affect on roundness of printed image. Softwood pulp and hardwood pulp were refined to 400 and 600ml CSF by Valley beater and handsheets of 70 g/$m^2$ basis weight were made at different mixing ratios of hardwood and softwood pulp. The roundness, dot area, and shape of the printed dot were measured by Image Analyzer. The depths and shapes of the acridine orange penetration into paper were measured by CLSM. With higher mixing ratio of hardwood pulp, the paper showed higher air-permeability and better formation, especially at lower freeness. The roundness of the printed image became better and the dot size became smaller when the amount of hardwood pulp increased. Penetration depth of acridine orange by CLSM became greater and roundness increased to real circle when the amount of hardwood pulp increased. It was thought that higher mixing ratio of hardwood fibers resulted in efficient penetration by better formation with uniform micro-pore distribution and it increased roundness. It was thought that fiber properties and mixing ratio affected the structure of paper and the shape of the printed dot. This study showed that the measurement of depth of the liquid penetration into paper without destruction and contact was feasible. Moreover, this method showed that the shape of the liquid penetration was measurable.

• Journal of the Korean Society for Precision Engineering
• /
• v.4 no.2
• /
• pp.47-55
• /
• 1987

Recently, in precision working, precision is in submicron. Therefore, when we measure various finished goods in superfine measurement, because it is relatively difficult to disregard effect of surroundings, these effect of surroundings must be compensated or canceled. In this study, for roundness measurement, three point method is researched which is able to cancel the effect of rotation accuracy of axis and eccenricity of workpiece. It is difference between this three point method and tradi- tional three point method whose measuring apparatus have three movable pickups posit- ioned with angle and between the pickups. As a results, when rotation accuracy of axis is varied from $0.02\mu\textrm{m}$ to $0.05\mu\textrm{m}$ the width of variation of measured roundness is $0.04\mu\textrm{m}$. And, when eccentricity of workpiece is varied from 0 to $4\mu\textrm{m}$, the width of variation of measured roundness is $0.005\mu\textrm{m}$. These error width are disregardable because they are in 10% of measured roundness. Therefore, by this three point method, the effect of rotation accuracy of axis and the effect of eccentricity of workpiece are canceled. And we are able to select the angle between the pickups ($\phi$ and $\tau$) by means of relation between $F_{k}$ and K.

• Journal of the Korea Academia-Industrial cooperation Society
• /
• v.13 no.1
• /
• pp.45-50
• /
• 2012

This paper on analysis of roundness error after boring turning of Al-6061 materials with CNC lathe. Experiment applying turning parameters is based on experimental design method. A design and analysis of experiments is conducted to study the effects of these parameters on the roundness error using the S/N ratio and analysis of ANOVA. Multiple linear regression analysis is applied to compare experimental with predicted data in consideration of roundness error. To fixation pressure and the opening which are a turning parameter, the cutting depth and feed speed respected the objective attainment of dissertation and to be applied the result they investigated.

• Design & Manufacturing
• /
• v.13 no.4
• /
• pp.51-56
• /
• 2019

Due to industrial development, the importance of GD&T tolerance is growing day by day. Roundness measurement means the size deviated from the ideal circle. Roundness evaluation methods include LSCI, MZCI, MCCI, and MICI. Generally, A is used a lot at industrial evaluation. In this experiment, we studied the variations in table velocity, filter values, and detector angles, which can cause errors in roundness measurements. The measurement conditions were table speeds of 10, 30 and 60 mm/s, probe angles of 10, 20 and 30 degrees and frequency filter settings of 15, 150 and 500 upr and The number of experiments was measured 30 and the average value was chosen as a representative value. The hypothesis test showed that the p-value for the frequency filter was greater than 0.05, and the experiment rejected the null hypothesis and adopted the alternative hypothesis.