• Title/Summary/Keyword: Roundness

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Surface Precision due to Change of Cutting Depth and Cutting Location when Ball End Milling (볼엔드밀 가공시 절삭깊이와 가공위치의 변화에 따른 표면정밀도)

  • 박성은;왕덕현;김원일;이윤경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.274-278
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    • 2000
  • Ball end milling process is widely used in the die and mould manufacturing because of suitableness for the machining of free form surface. But, as ball end mill is long and thin, it is easily deflected by cutting force. In this study, Cutting force, tool deflection and surface precision was measured according to the change of depth and cutting location. Cutting force was acquired with tool dynamometer and a couple of eddy-current sensor measured tool deflection in x-y direction each. After machining, surface precision was measured with roundness tester and coordination measuring machine for sculptured surface angle change and cutting depth.

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Forceseeability and Decision for Moving Condition of the Machine Driving System by Artificial Neural Network (인공신경망에 의한 기계구동계의 작동상태 예지 및 판정)

  • Park, H. S.;Seo, Y. B.;Lee, C. Y.;Cho, Y. S.
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.92-97
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    • 1998
  • The morpholgies of the wear particles are directly indicative of wear processes occuring in machinery and their severity. The neural network was applied to identify wear debris generated from the machine driving system. The four parameters(50% volumetric diameter, aspect, roundness and reflectivity) of wear debris are used as inputs to the network and learned the friction condition of five values(material 3, applied load 1, sliding distance 1). It is shown that identification results depend on the ranges of these shape parameters learned. The three kinds of the wear debris had a different patter characteristic and recognized the friction condition and materials very well by artificial neural network. We discussed how the network determines differencee in wear debris feature, and this approach can be applied to foreseeability and decisio for moving condition of the Machine driving system.

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Study on Shape Distribution of Wear Particles with Histogram (히스토그램에 의한 마멸분의 형태분포에 관한 연구)

  • Cho, Yon-Sang;Moon, Sung-Dong;Park, Heung-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.963-969
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    • 2008
  • The wear particles are relative to the failure and the life of machine elements directly. But it is not laid down to calculate shape parameters of wear particle. To analyze a variation of distributed characteristics of wear particles on moving conditions, its shape parameters such as diameter and roundness were calculated the quantitative values by digital image processing, and had to be defined the effective method of using those data. Up to the present, the shape parameters have been used simply into the average values. But these values are not effective to analyze a variation of distributed characteristics of occurred wear particles on moving conditions. In this study, the relative histograms of shape parameters of wear particles were used for the purpose of analyzing the distribution of wear particles in various conditions. The results showed that the relative histogram of shape parameters can be effectively represented to study a wear mechanism.

Numerical Study on the Dynamic Response in Elastomeric Oil Seals

  • Shim, Woo Jeon;Sung, Boo-Yong;Kim, Chung Kyun
    • KSTLE International Journal
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    • v.1 no.1
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    • pp.43-47
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    • 2000
  • Oil seals will experience a small amplitude dynamic excitation due to the shaft eccentricity as well as out-of-roundness of the shaft. The direct integration method is selected to analyze the time domain response of the seal lip-shaft contact. The physical properties of rubber seal materials are experimentally analyzed. Effects of both frequency and temperature on the material stiffness behavior are investigated for the linear viscoelastic materials of the seal. Using the nonlinear transient model, a finite element analysis of the lip-shaft contact behaviors under dynamic conditions is presented as a function of the shaft eccentricity, the shaft interference and the garter spring stiffness. The FEM results based on the experimental data indicate that the increased rotating speed may produce the separation conditions. These results will be very useful in predicting the leakage of oil seals under dynamic conditions.

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Manufacture of Aluminum Alloy Rheology Materials Using Spiral Stirring Equipment (나선형 기계 교반 장치를 이용한 Al 합금 레오로지 소재의 제조)

  • Bae, J.W.;Han, S.H.;Kang, C.G.
    • Transactions of Materials Processing
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    • v.17 no.1
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    • pp.9-12
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    • 2008
  • Recently, industries and academic institutes have been interested in the rheology forming technology for light weight materials. However, this rheocasting process has advantages such as the high initial investment cost and the lower mechanical properties than thixocasting. In this study, the continuous fabrication of rheological material with a spiral stirring equipment(mechanical stirring system) was newly devised to overcome the disadvantages of rheocasting process. The experimental parameters were stirring time($0{\sim}1200sec$), stirring velocity ($0{\sim}100rpm$) and stirring temperature($650{\sim}680^{\circ}C$). The optimal conditions for fabricated rheological material of A6061 alloy were stirring time at 300sec, stirring velocity at 60rpm and stirring temperature at $650^{\circ}C$. At these results, the equivalent diameter was $45{\sim}65{\mu}m$, mean roundness was $1.4{\sim}1.6$ and Vickers hardness was 60Hv.

지능형 동축가공 연삭시스템의 발전 동향

  • 안건준;이호준
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.31-31
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    • 2004
  • 차세대 정보통신 네트워크는 기하급수적으로 급증하는 트래픽 수요와 고속 및 대용량화는 서비스 형태에 따라 인터넷화 및 광통신화로 발전되고 있으며, 사용자들의 요구 통신 속도 또한 크게 증가하고 있어 2005-2010년경에는 인터넷 노드 하나가 처리해야 할 트래픽은 10-100Tbps가 될 전망이며 이를 수용, 교환처리, 전달하기 위한 방법으로 광통신 이외에는 기술적인 대안을 찾기 힘든 실정이다. 한국의 경우 세계최고의 광통신망 구축에 따라 광페룰의 기반 수요가 크게 기대되고 있으며, 전 세계적인 광통신망 구축계획(2005∼2007년, 초고속정보통신망 Fiber to the Home)에 따라 한국의 광통신 인프라에 대한 전세계의 관심이 고조되고 있다.(중략)

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Comparison of the Painting and Writing Properties of the Traditional Handmade Papers by Image Analysis (화상분석을 통한 전통 수록지의 서화 특성 비교)

  • 민춘기;조중연;이선호
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.32 no.4
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    • pp.81-86
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    • 2000
  • Hanji is a traditional handmade paper, which has been famous for its excellent qualities in strength, whiteness, gloss, and smooth feel in painting and writing in ancient Far East for many years. Nowadays, however, its old fame has declined and it has been used only in limited extent such as in traditional Korean brush painting and writing. In this study, 9 kinds of commercial handmade papers made in Korea, China, and Japan were collected and their printing and writing properties were evaluated by image analysis. Chinese handmade paper showed the best result in absorption area of China ink, the roundness and feathering of China ink blots, followed by Hanji. Abrasion coefficient of the Chineses papers was higher than that of the others, which was regarded to contribute to the difference in touch feeling of the writing brush on the papers. It was shown that absorption rate and blot area of China ink were increased by Dochim. Hanji which has recently been made by so called \"traditional method\" showed no quality difference from the modified Hanji.ied Hanji.

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Development of a new injection mold structure for internal gears (새로운 내측기어 성형용 사출성형 금형구조의 개발)

  • Kwon, Youn-Suk;Je, Deok-Keun;Jeong, Yeong-Deug
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.129-133
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    • 2008
  • As a rotating machine element, plastic gears are more and more widely used in such as industrial machine element, since plastic gear is lighter, higher wear-resistance, and higher vibration absorbing ability than metal gears. When operating plastic parts, tooth breakage and fatigue life shortened due to increasing number of applying load and tooth flank temperature rising, such that accuracy of plastic gears is divided from allowable range to cause vibration and noise. On this study, a internal plastic gears are developed which improved the filling balance molding process by a new injection mold structure. The new mold structure called HR3P(hot runner type 3plate mold). As the result from this studies, we obtained a very accurate roundness internal gears by using design of experiment.

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Detection of Apple Defects Using Machine Vision (컴퓨터 시각에 의한 사과 결점 검출)

  • 서상룡;성제훈
    • Journal of Biosystems Engineering
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    • v.22 no.2
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    • pp.217-226
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    • 1997
  • This study was to develop a machine vision system to detect and to discriminate 5 kinds of apple surface defectbruise, decay. fleck, worm hole and scar. To detect the defects from an image of apple, thresholding technique was applied to images on various frames (R, G, B, H, S and I) of the color machine vision and an image of near infrared (NIR). To discriminate the detected region of defect, various features of the 5 kind defect regions were extracted from the 4 kinds of images selected above. The features were size of area, roundness, axes length ratio, mean and valiance of pixel values, standard deviation of real part of amplitude spectrum in frequency domain obtained by Fourier transform of pixel data and mean and standard deviation of power spectrum obtained by the same transform of pixel data. Routines to discriminate the defects from the features of image were developed and tested to prove their validity. The test resulted that I-frame and NIR images were the most desirable. Accuracies of the two images to discriminate the defects were noted as 76% and 77%, respectively.

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Experimental Research for Performance and Noise of Small Axial Fan

  • Ito, Takahiro;Minorikawa, Gaku;Fan, Qinyin
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.2
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    • pp.136-146
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    • 2009
  • Small axial fans have become widely used as cooling devices in recent years. Because of their increasing importance, studies have been conducted on ways to improve the performance and reduce the noise of such fans. In this report, a small axial fan with a diameter of 85 mm (a type popularity used in personal computer or workstation) was selected for further examination. The influence on aerodynamic performance and noise of such frame design parameters as blade tip clearance results in a decrease of discrete frequency noise and an increase of broad-spectrum noise. As for the most suitable design refinement in terms of fan efficiency, we found that the treatment of outlet corner roundness and altering spoke skew to the direction counter to that of fan rotation was effective.