• Title/Summary/Keyword: Round Specimen

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Prediction Model of the Exit Cross Scetional Shape in Round-Oval -round Pass Rolling

  • Lee, Young seog;Gert Goldhahn
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.1
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    • pp.87-93
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    • 2001
  • A reliable analytic model that determines the exit cross sectional shape a workpiece(material) in round-oval (oroval-round) pass sequence has been developed. The exit cross sectional shape of an outgoing workpiece is predicted by using the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groovw to the roll axis direction. The requirements placed on the choice of the weighting function were to ensure boundary conditions specified. The validity of the analytic model has been examined by not rod rolling experiment with the roll gap and specimen size changed. The exit cross sectional shape and area of the workpiece predicted by the proposed analytic model were good agreement with those obtained experimentally. We found that the analytic model has not only simplicity and accuracy for practical usage but also save a large amount of computational time compared with finite element method.

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Effect of Heat Treatment on the Microstuctures and Mechanical Properties of TiC Dispersed Ni-base Alloy (TiC 분산된 니켈기 합금의 미세조직 및 기계적 특성에 미치는 열처리 영향)

  • Hong, Seong-Hyeon;Hwang, Keum-Chul;Rhee, Won-Hyuk;Chin, Eog-Yong
    • Journal of Powder Materials
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    • v.9 no.6
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    • pp.455-462
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    • 2002
  • The microstructures and properties of TiC dispersed nickel-base alloy were studied in this work. The alloy prepared by powder metallurgical processing was solution treated, 1st-aged at $880^{\circ}C$ for 16 hours, and then 2nd-aged at $760^{\circ}C$ for 4 hours. Microstucture of sintered specimen showed that TiC particles are uniformly dispersed in Ni base alloy. In the specimen aged at $880^{\circ}C$ for 8 hours, the fine $\gammaNi_3$(Al,Ti) precipitates with round shape are observed and the very fine $\gammaNi_3$(Al,Ti) particles with round shape are precipitated in the specimen aged at $760^{\circ}C$ for 4 hours. The presence of ${\gamma}$precipitates in TiC/Ni base alloy increased the hardness and wear resistance of the specimen. The hardness and wear resistance of the Ni-base with TiC are higher than those of conventional Ni-base superalloy X-750 because of dispersion strengthening of TiC particles. The hardness, transverse rupture strength and resistance of the specimen 2nd-aged at $760^{\circ}C$ for 4 hours are higher than those of 1st-aged specimen due to ultrafine $\gammaNi_3$(Al,Ti) precipitates.

Characteristics of the Radio-Frequency/Vacuum Drying of Heavy Timbers for Post and Beam of Korean Style Housings Part I : For Japanese larch round logs with 150 mm and 210 mm in diameter and 2,500 mm in length

  • Lee, Nam-Ho;Zhao, Xue-Feng;Shin, Ik-Hyun;Park, Moon-Jae;Park, Jung-Hwan;Park, Joo-Saeng
    • Journal of the Korean Wood Science and Technology
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    • v.39 no.2
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    • pp.125-131
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    • 2011
  • The characteristics of radio-frequency/vacuum drying Japanese larch boxed heart round logs with 150 mm and 210 mm in diameter and 2,500 mm in length, subjected to compressive loading, after the pretreatment of kerf were investigated. The results of this study were as the follows: The drying time of about 120 hours~130 hours was needed from green to about 15 percent of moisture content. The gradient of final moisture content for all specimens was very gentle in both longitudinal and transverse directions owing to dielectric heating. The surface checks seriously occurred although the occurrence extent of surface check for the kerfed specimens was slight compared with that for the control specimens because drying stress was relieved by kerf. The occurrence of surface checks for the L-specimen was more serious than that for the S-specimen.

An Approximate Model for Predicting Roll Force in Rod Rolling

  • Lee, Youngseog;Kim, Hong-Joon
    • Journal of Mechanical Science and Technology
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    • v.16 no.4
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    • pp.501-511
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    • 2002
  • This paper presents a study of the effect of rolling temperature, roll gap (pass height), initial specimen size and steel grades of specimens on the roll force in round-oval-round pass sequence by applying approximate method and verifications through single stand pilot rod rolling tests. The results show that the predicted roll forces are in good agreement with the experimentally measured ones. The approximate model is independent of the change of roll gap, specimen size and temperature. Thus, the generality of the prediction methodology employed in the approximate model is proven. This study also demonstrates that Shida's constitutive equation employed in the approximate model needs to be corrected somehow to be applicable for the medium and high carbon steels in a lower temperature interval (700∼900$\^{C}$).

Characteristics of Friction Factor for Artificially Roughened Surfaces (임의로 거칠게한 표면의 점성 마찰특성)

  • Ha, Tae Woong;Ju, Young Chan;Lee, Yong-Bok;Kim, Chang-Ho
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.465-470
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    • 2002
  • For measuring friction-factor of artificially-roughened surfaces which are usually applied on damper seals, flat plate test apparatus is designed and fabricated. the measurement of leakage and pressure distribution through round-hole pattern specimen with different hole area is described and a method is discussed for determining the friction-factor experimentally. Results show that the friction-factor of the round-hole pattern surfaces is bigger than that of smooth surface and increases as increasing the hole area. A empirical friction factor model for round-hole pattern surface is defined as the Moody's friction factor formula.

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Characteristics of Friction Factor for Artificially Roughened Surfaces (임의로 거칠게 한 표면의 점성 마찰특성)

  • Ha, Tae-Woong;Ju, Young-Chan;Lee, Yong-Bok;Kim, Chang-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.3 s.20
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    • pp.15-20
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    • 2003
  • For measuring friction factor of artificially-roughened surfaces which are usually applied to damper seals, flat plate test apparatus is designed and fabricated. The measurements of leakage flow and pressure distribution through round-hole patterned specimen with different hole areas are described, and a method is discussed for determining the friction factor experimentally. Results show that the friction factor of the round-hole patterned surface is bigger than that of smooth surface, and increases as increasing the hole area. A empirical friction factor model for the round-hole patterned surface can be descrived by the Moody's friction factor formula.

Very long life fatigue behaviors of 16Mn steel and welded joint

  • Liu, Yongjie;He, Chao;Huang, Chongxiang;Khan, Muhammad K.;Wang, Qingyuan
    • Structural Engineering and Mechanics
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    • v.52 no.5
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    • pp.889-901
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    • 2014
  • Very long life fatigue tests were carried out on 16Mn steel base metal and its welded joint by using the ultrasonic fatigue testing technique. Specimen shapes (round and plate) were considered for both the base metal and welded joint. The results show that the specimens present different S-N curve characteristics in the region of $10^5-10^9$ cycles. The round specimens showed continuously decreasing tendency while plate specimens showed a steep decreasing step and an asymptotic horizontal one. The fatigue strength of round specimen was found higher than plate specimen. The fatigue strength of as-welded joint was 45.0% of the base material for butt joint and 40% for cruciform as-welded joint. It was found that fracture can still occur in butt joint beyond $5{\times}10^6$ cycles. The cruciform joint has a fatigue limit in the very long life fatigue regime ($10^7-10^9$ cycles). Fatigue strength of butt as-welded joint was much higher as compared to cruciform as-welded joint. Improvement in fatigue strength of welded joint was found due to UPT. The observation of fracture surface showed crack mainly initiated from welded toe at fusion areas or geometric discontinuity sites at the surface in butt joint and from welded toe in cruciform joint.

Prediction Model of the Exit Cross Sectional Shape of Workpiece in Round-Oval-Round Pass Rolling

  • Lee, Youngseog;Kim, Byung-Min;Kim, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.785-798
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    • 2002
  • A reliable analytic model that predicts the surface profile of the exit cross section of workpiece in round-oval (or oval-round) pass sequence is established. The presented model does not require any plasticity theory but needs the only geometric information on workpiece and roll groove. Formulation is based on the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove in the roll axis direction when the maximum spread of workpiece is known beforehand. The validity of the analytic model is examined by hot rod rolling experiment with the roll gap, specimen size, design parameter of oval groove and steel grade changed. Results revealed that the cross sectional shapes predicted by the model were in good agreement with those obtained experimentally. We found that the analytic model not only has simplicity and accuracy for practical usage but also saves a large amount of computational time in comparison with finite element method.

A Study on Effect of Tool Wear Rate upon Cutting Tool Shape in a Titanium Rough Cut Machining (티타늄 황삭가공에 있어서 공구형상이 공구마모율에 미치는 영향에 관한 연구)

  • Jung, Hwa
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.27-33
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    • 2019
  • The aviation industry has grown beyond the simple processing and assembling of aircraft parts and now designs and exports finished aircraft. In this study, the vertical CNC milling rotational speed and feed rate were parameters to investigate the life of tools according to their shape: (flat, round, and ball end mill) in the rough cutting of titanium. These tools are widely used in aircraft manufacturing and assembly. The purpose of this study is to measure the cutting temperature generated during the cutting process and calculate the rate of tool wear. This will be accomplished by measuring the tool weight before and after cutting the specimen and to compare it with the results of previous studies. Our study showed that the maximum cutting temperature increased as cutting time, tool rotational speed, and feed rate increased. The highest cutting temperatures were recorded for the ball, round, and flat end mill, respectively. Tool wear for the ball, round, and flat end mill increased as the speed and feed rate increased. The flat end mill exhibited the highest rate of wear from a minimum of 0.62% to a maximum of 2.88%.

Flexural characteristic changes of fiber reinforced composite $(Fibrekor^{(R)})$ according to water absorption (물 흡수에 따른 fiber reinforced composite $(Fibrekor^{(R)})$의 굽힘 특성 변화)

  • Kim, Sueck-Bum;Kim, Min-Jeong;Kim, Kyung-Ho;Choy, Kwangchul
    • The korean journal of orthodontics
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    • v.35 no.5 s.112
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    • pp.361-370
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    • 2005
  • Fiber reinforced composite (FRC) has been widely used in operative and prosthetic fields of dentistry and its use is expanding into the orthodontic field. The purpose of this study was to examine the changes of flexural properties of FRC reinforced with silica glass fiber (FibreKor, Jeneric/Pentron Inc.. Wallingford. U.S.A.) according to the duration of water absorption. Specimens were grouped according to their shape as round and rectangular cross sections, and were immersed in distilled water at room temperature $(23^{\circ}C)$ for 0 hour 1 hour 1 week. 15 days, 1 mouth and 3 mouths. The number of specimens was 5 for each duration and bending test was done using a torque tester The flexural stiffness after 24 hour water immersion was reduced to 59% for round specimens and 25% for rectangular specimens and after 3 mouths of water immersion it was reduced to 29% and 19% stiffness of the 0 hour-specimen respectively Yield flexural moment after 24 hour water immersion was reduced to 45%for round specimens and 76% for rectangular specimens and after 3 months of water immersion it was reduced to 29% and 60% stiffness of the 0 hour-specimen respectively Ultimate flexural moment after 24 hour water immersion was reduced to 35% for round specimens and 76% for rectangular specimens and after 3 mouths of water immersion it was reduced to 25% and 37% stiffness of 0 hour-specimen respectively. Those results suggested that the flexural stiffness of FibreKor decreased greatly after initial water immersion. Consequently, further research for the maintenance of strength against water will be necessary