• Title/Summary/Keyword: Round Bar Specimen

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A Study on Elevated Temperature Fatigue Crack Growth Using Round Bar Specimen with a Surface Crack (표면균열을 갖는 원형봉재 시편을 이용한 고온 피로균열성장 연구)

  • So, Tae-Won;Yun, Gi-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.11
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    • pp.3415-3423
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    • 1996
  • The compact tension specimen geometry has been widely used for measuring fatigue crack growth rates at elevated temperature when the fatigue load is under tension/tension condition. However, most of the elevated temperature components which have significant crack growth life experience fatigue load under tension/compression conditions. Thus test techniques are required since the compact tension specimen cannot be used for tension/compression loading. In this paper, a simplified test procedure for measureing fatigue crack growth rates is proposed, which employs a round bar specimen with a small surface crack. Fatigue crack growth rates under tension/ tension loading conditions at elevated temperature were measured according to the proposed procedure and compared with those previously measured by C/(T) specimens. Since both the measured crack growth rates were comparable, the fatigue crack growth rates under tension/ compression load can be reliably measured by the proposed procedure. For monitoring crack depth. DC electric potential method is employed and an optimal probe location and current input conditions were proposed.

A Proposal of Round Specimen for the Determination of Crack Arrest Toughness (균열정지 인성치결정을 위한 원형시편의 제안)

  • 이억섭;김상철;송정일;이규철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.5
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    • pp.1472-1478
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    • 1991
  • 본 연구에서는 Rectangular Computer Tension(CT) 시편을 수정하여 만든 표준 시편인 MRL-CLWL시편(material research laboratorycrack line wedge loaded specimen )으로 균열정지 인성치를 결정하였다. 그리고 CT시편과 같은 효과를 갖는 Newman등 이 제안한 round compact tension(RCT)시편을 수정한 Round-CLWL 시편으로 균열정지인 성치를 결정하여 상호 비교평가하였다. Round-CLWL 시편은 시편제작시 round-bar를 절단하여 시편으로 가공할 수 있으므로 가공성이 좋으며 따라서 가공비가 적게 든다. 특히 균열 위치 및 방향을 임의로 선택하여 가공하기가 용이하므로 방향성이 있는 소 재의 균열정지 인성치를 결정하는 데 매우 편리한 시편이라 생각된다. 본 논문에서 는 Round-CLWL 시편으로 $K_{1a}$ 값을 계산하는데 필요한 형상계수를 결정하였으며, Polymethylmethacrylate(PMMA)를 사용하여 Round-CLWL 시편 채택의 타당성 확인을 위 한 MRL-CLWL과 Round-CLWL 시편 채택의 타당성 확인을 위한 MRL-CLWL과 Round-CLWL시 편의 $K_{1a}$결정 실험을 하였다.하였다.

Development of Local Failure Criteria for Well Thinning Defect by Simulated Specimen Tests (모사시편 시험을 통한 감육결함 국부손상기준 개발)

  • Kim, Jin-Weon;Kim, Do-Hyung;Park, Chi-Yong;Lee, Sung-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.3 s.258
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    • pp.304-312
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    • 2007
  • The objective of this study is to develop a local failure criterion for a wall thinning defect of piping components. For this purpose, a series of tensile tests was performed using several types of simulated specimens with different stress states, including smooth round bar, notched round bar (five different notch radii), and grooved plate (three different groove radii). In addition, finite element (FE) simulations were performed on the simulated specimen tests and the results were compared with the test results. From the comparisons, the equivalent stress and strain corresponding to maximum load and final failure of notched specimens were proposed as failure criteria under tensile load. The criteria were verified by employing them to the estimation of failure of grooved plate specimens that simulate the wall thinning defect. It showed that the proposed criteria accurately estimate the maximum load and final failure of grooved plate specimen tests.

An Approximate Model for Predicting Roll Force in Rod Rolling

  • Lee, Youngseog;Kim, Hong-Joon
    • Journal of Mechanical Science and Technology
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    • v.16 no.4
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    • pp.501-511
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    • 2002
  • This paper presents a study of the effect of rolling temperature, roll gap (pass height), initial specimen size and steel grades of specimens on the roll force in round-oval-round pass sequence by applying approximate method and verifications through single stand pilot rod rolling tests. The results show that the predicted roll forces are in good agreement with the experimentally measured ones. The approximate model is independent of the change of roll gap, specimen size and temperature. Thus, the generality of the prediction methodology employed in the approximate model is proven. This study also demonstrates that Shida's constitutive equation employed in the approximate model needs to be corrected somehow to be applicable for the medium and high carbon steels in a lower temperature interval (700∼900$\^{C}$).

A Study on the Effect of the Buliding Up by Welding on the Fatigue Fracture Behaviors for the Forged Steel (축계용 단조강재 보수 용접부의 피로 파괴 특성에 관한 연구)

  • 김영식;김종호;한명수;손병영
    • Journal of Ocean Engineering and Technology
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    • v.5 no.1
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    • pp.97-105
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    • 1991
  • In this paper, the fatigue strength and the fatigue crack propagation behaviors of the round bar specimens which were spirally built up by welding and subsequently hardened by quenching were investigated. The material used was SF60 which was whdely employed in mechanical components, especially shafts. Fatigue tests were conducted at the fully reversed condition(R=-1) and axial and load control in the room temperature ahd air environment. The experimental results were expressed by both the range of stress intensity factor ($\Delta{K}$) and the effective range of stress intensity factor ($\Delta{K}_{eff}$). It was clarified that applying of quenching after the building up welding process improved the fatigue strength and the gatigue crack propagation property in the low range of $\Delta{K}$ of the built up round bar specimen.

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Direct and indirect methods for determination of mode I fracture toughness using PFC2D

  • Sarfarazi, Vahab;Haeri, Hadi;Shemirani, Alireza Bagher
    • Computers and Concrete
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    • v.20 no.1
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    • pp.39-47
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    • 2017
  • In this paper, mode I fracture toughness of rock was determined by direct and indirect methods using Particle Flow Code simulation. Direct methods are compaction tension (CT) test and hollow centre cracked quadratic sample (HCCQS). Indirect methods are notched Brazilian disk (NBD) specimen, the semi-circular bend (SCB) specimen, hollow centre cracked disc (HCCD), the single edge-notched round bar in bending (SENRBB) specimen and edge notched disk (END). It was determined that which one of indirect fracture toughness values is close to direct one. For this purpose, initially calibration of PFC was undertaken with respect to data obtained from Brazilian laboratory tests to ensure the conformity of the simulated numerical models response. Furthermore, the simulated models in five introduced indirect tests were cross checked with the results from direct tests. By using numerical testing, the failure process was visually observed. Discrete element simulations demonstrated that the macro fractures in models are caused by microscopic tensile breakages on large numbers of bonded discs. Mode I fracture toughness of rock in direct test was less than other tests results. Fracture toughness resulted from semi-circular bend specimen test was close to direct test results. Therefore semi-circular bend specimen can be a proper test for determination of Mode I fracture toughness of rock in absence of direct test.

A Basic Study on Behavior of The Fatigue Fracture of Tension Bar (인장강봉(引張鋼捧)의 피로파괴거동(疲勞破壞擧動)에 관(關)한 기초적(基礎的) 연구)

  • Jeong, Yeong Hwa;Shim, Gyo Sung
    • Journal of Industrial Technology
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    • v.11
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    • pp.135-143
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    • 1991
  • The fatigue tension tests were performed by use of the specimens without and with a hole, 1/4 crack and 1/2 crack, made of SS41 and S45C steel round bars. Followings were these results. It was shown that in the base metal and the specimen with a hole the fatigue strength of the high strength steel bars was lower than that of the low strength steel bars under the low stress range. It was shown that the fatigue strength of the specimen with a hole was nearly same as that of the base metal, but the fatigue strength of the specimens with the crack was much lower than that of the base metal. It was shown that the fatigue strength of the specimens with the crack was much lower than that of the other specimens under the high stress range.

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A STUDY ON THE FATIGUE AND PHYSICAL PROPERTIES OF TITANIUM USED IN REMOVABLE PARTIAL DENTURES (국소의치용 티나늄의 피로도 및 물리적 성질에 관한 연구)

  • Kim Hak-Sun;Kim Kwang-Nam;Chang Ik-Tae
    • The Journal of Korean Academy of Prosthodontics
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    • v.32 no.2
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    • pp.249-267
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    • 1994
  • The purpose of this study was to compare the fatigue, physical properties, flexibility and surface roughness of titanium used in removable partial dentures with those of a type IV and alloy and a cobalt- chromium alloy. Fatigue testing subjected the test specimen to rapid cycling at a given stress until failure occurred by using a small-sized, electrodynamic type bending fatigue testing machine. The S-N curves for the framework materials were generated. For tensile testing, a tensile bar as described in the ADA Specification No.14 was subjected to tensile loading until failure occurred. Load-displacement curves were generated for 18 gauge round specimen and tapered half round specimen. Then the flexibilities were calculated. The surface roughnesses were compared by analyzer. Through analyses of the data, the following conclusions were obtained. 1. The fatigue property of titanium was higher than that of a type IV gold alloy$(p\leq0.05)$, but there was no significant difference between titanium and a cobalt-chromium alloy $(p\geq0.05)$. 2. The yield strength, the ultimate tensile strength and Victors hardness of titanium were higher than those of a type IV gold alloy but lower than those of a coalt-chromium alloy$(p\leq0.05)$. 3. The percentage of elongation and reduction of area of titanium were the highest $(p\leq0.05)$. 4. The surface roughness of titanium was the greatest$(p\leq0.05)$. 5. The flexibility of titanium was lower than that of a type IV gold alloy but higher than that of a cobalt-chromium alloy$(p\leq0.05)$.

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An Analysis Finite Element for Element for Elasto-Plastic Thermal Stresses Considerating Strain Hysteresis at Quenching Process of Carbon Steel (I) - Analysis of temperature distribution - (탄소강의 담금질 처리과정에서 변형율이력을 고려한 탄소성열응력의 유한요소 해석(I) - 온도분포의 해석 -)

  • Kim, Ok-Sam;Cho, Eui-Il;Koo, Bon-Kwon
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.3
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    • pp.213-221
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    • 1995
  • Temperature distribution, transformation and residual stresses generated during the quenching process of carbon steel. It follows many difficulties in the analytical considerations on those quenching process because of the coupling effects on temperature and metallic structures. In this paper one of the basic study on the quenching stresses was carried out for the case of the round steel bar specimen(SM45C) with 40mm both in its diameter and length. The temperature distributions considering strain hysteresis were numerically calculated by finite element technique. In calculating the transient temperature field, the heat flux between water and rod surface was determined from the heat transfer coefficient. The gradient of temperature is almost same to geometric of specimen. At early stage of the quenching process, the abrupt temperature gradient has been shown in the surface of the specimen.

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Comparative Study on Numerical Analysis using Co-simulation and Experimental Results for High Frequency Induction Heating on SCM440 Round Bar (연동해석을 통한 SCM440 환봉의 고주파 유도가열 해석 및 실험 비교분석에 관한 연구)

  • Lee, Inyoung;Tak, Seungmin;Pack, Inseok;Lee, Seoksoon
    • Journal of Aerospace System Engineering
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    • v.11 no.3
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    • pp.1-7
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    • 2017
  • The applications of high-frequency induction heating has recently been studied in various industrial fields. In this study, induction heating is applied to a SCM440 specimen that is widely used in industry. The specimen was made up of a cylinder 20 mm in diameter and 160 mm long. An induction heating power supply module was used to generate heat in the cylinder at a high frequency (approximately 85 kHz) for 50 seconds. The temperature of the specimen was measured at the 150 mm length in 5 second intervals. Results such as joule heat and temperature are compared with the numerical model analysis using an electromagnetic-thermal co-simulation technique. The analytical model of the cylinder was modeled by considering the skin effect. The median measured temperature after induction heating was conducted for 50 seconds was $57.65^{\circ}C$, compared to a predicted analytical value of $57.27^{\circ}C$. Thus, the analytical results are in good agreement with the experimental results, and this model can predict the induction heating phenomenon numerically.