• Title/Summary/Keyword: Roughness parameter

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The Optimal Selection of Cutting Parameters in Turning Operation

  • Hong, Min-Sung;Lian, Zhe-Man
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.242-248
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    • 2000
  • This paper has focused on the optimization of the cutting parameters for turning operation based on the Taguchi method. Four cutting parameters, namely, cutting speed, feed, depth of cut and nose radius are optimized with consideration of the surface roughness. The design and analysis of experiments are conducted to study the performance characteristic. The effects of these parameters on the surface roughness have been investigated using the signal-to-noise (S/N) ratio, analysis of variance (ANOVA). The experiments have been peformed using coated tungsten carbide inserts without any cutting fluid. Experimental results illustrate the effectiveness of this approach.

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Microstructurally sensitive crack closure (微視組織에 敏感한 균열닫힘 현상)

  • 김정규;황돈영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.10 no.6
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    • pp.898-905
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    • 1986
  • In order to obtain the microstructure improving fatigue crack propagation resistance of steels, fatigue crack propagation behavior of martensite-ferrite dual phase steels is investigated in terms of crack deflection and crack closure. The results obtained are as follows; (1) .DELTA.K$_{th}$ and fatigue crack propagation resistance in low .DELTA.K region increases with increasing hardness of second phase. But the difference of this crack propagation resistance decreases with increasing .DELTA.D. (2) In low .DELTA.K region, crack closure increases with increasing hardness of second phase, when the materials have all the sam volume fractionof second phase, or when yield strengths are similar in all materials. (3) These crack closure can be explained by fracture surface roughness due to crack deflection.n.

Sensitivity Analysis of ILLUDAS Model Parameters Based on Rainfall Conditions (강우조건이 ILLUDAS 모형 매개변수의 민감도에 미치는 영향 분석)

  • Lee, Jong Tae;Kim, Tae Hwa
    • Journal of Korean Society of Water and Wastewater
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    • v.18 no.6
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    • pp.748-757
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    • 2004
  • In this study, we analyzed the sensitivity of parameters which affect the result of ILLUDAS model, in the various rainfall conditions. The three basins including Namgaja, Kings creek, Gray haven were selected for this research. The rainfall conditions are considered in terms of the rainfall frequency, the duration and the distribution. In most cases, the impermeability area ratio, the sewer slope, and the sewer roughness coefficient give more significant effects on the results than others. The results show that as increasing the rainfall frequency, the sensitivity of the parameters, sewer slope and roughness coefficient are rised, while the impermeability area ratio is decreasing. And also, for the duration of rainfall, the impermeability area ratio's sensitivity shows similar tendency. In case of the rainfall distribution, the parameters of the sewer roughness and the impermeability area ratio show more sensitive in Huff distribution. Especially, The impermeability area ratio is the most sensitive parameter in Central blocking and Yen & Chow distributions respectively.

Cutting Characteristics of Quartz by Abrasive Waterjet (연마제 워터 제트에 의한 쿼츠의 절단특성)

  • Chung, Nam-Yong;Jin, Yun-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.13 no.2
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    • pp.118-126
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    • 2005
  • Abrasive waterjet (AWJ) cutting is an emerging technology for precision cutting of difficult-to-machining materials with the distinct advantages of no thermal effect, high machinability, high flexibility and small cutting forces. This paper investigated theoretical and experimental cutting characteristics associated with abrasive waterjet cutting of quartz GE214. It is shown that the proper variations of several cutting parameters such as waterjet cutting pressure, cutting speed and cutting depth improve the roughness on workpiece surfaces produced by AWJ cutting. From the experimental results by AWJ cutting of quartz GE214, the optimal cutting conditions to improve the surface roughness and precision were proposed and discussed.

Performance Evaluation of Magnetic Abrasive Polishing by Design of Experiments (평면과 경사면의 자기연마가공에서 공정변수가 표면거칠기에 미치는 영향)

  • Kim, Sang-Oh;You, Man-Hee;Kwak, Jae-Seob
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.4
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    • pp.35-41
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    • 2008
  • R/In order to satisfy the customer's variant needs for a product quality in recent years, a demand for developing higher precision machining technologies in a lot of application areas such as automobile, cellular phone and semiconductor has been increased more and more. Magnetic abrasive polishing(MAP) process is one of these precision technologies. In this study, to verify the parameters' effect of the MAP process on the surface roughness improvement of the plane and the inclined workpiece, well planned experiments which was called the design of experiments were carried out. Considered polishing factors were spindle speed, supplied current, abrasive type and working gap between the workpiece and the solid tool. As a result, it was seen that the supplied current and the working gap greatly affected the surface roughness improvement.

Optimization of Process Parameters for AISI 4340 Steel in Electrical Discharge Machining (AISI 4340강의 방전가공에서 공정변수의 최적화)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.18 no.2
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    • pp.17-22
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    • 2019
  • The method of electrical discharge machining (EDM), one of the processing methods based on non-traditional manufacturing procedures, is gaining increased popularity, since it does not require cutting tools and allows machining involving hard, brittle, thin and complex geometry. This present investigation details the determination of optimum process parameter to attain the better machining performance in EDM of AISI 4340 steel with graphite as a tool electrode. The experimental combinations are planned and analyzed by Taguchi's design of experiments approach. To predict the optimal condition, the experiments are conducted by using Taguchi's L27 orthogonal array. The influence of process variables such as discharge current, pulse on and pulse off time, voltage and spark speed were investigated to control the various desired performance measures such as surface roughness. Analysis of Variance (ANOVA) has to be performed to know the magnitude of each factor. Investigations indicate that the surface roughness is strongly depend on pulsed current.

Robust parameter set selection of unsteady flow model using Pareto optimums and minimax regret approach (파레토 최적화와 최소최대 후회도 방법을 이용한 부정류 계산모형의 안정적인 매개변수 추정)

  • Li, Li;Chung, Eun-Sung;Jun, Kyung Soo
    • Journal of Korea Water Resources Association
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    • v.50 no.3
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    • pp.191-200
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    • 2017
  • A robust parameter set (ROPS) selection framework for an unsteady flow model was developed by combining Pareto optimums obtained by outcomes of model calibration using multi-site observations with the minimax regret approach (MRA). The multi-site calibration problem which is a multi-objective problem was solved by using an aggregation approach which aggregates the weighted criteria related to different sites into one measure, and then performs a large number of individual optimization runs with different weight combinations to obtain Pareto solutions. Roughness parameter structure which can describe the variation of Manning's n with discharges and sub-reaches was proposed and the related coefficients were optimized as model parameters. By applying the MRA which is a decision criterion, the Pareto solutions were ranked based on the obtained regrets related to each Pareto solution, and the top-rated one due to the lowest aggregated regrets of both calibration and validation was determined as the only ROPS. It was found that the determination of variable roughness and the corresponding standardized RMSEs at the two gauging stations varies considerably depending on the combinations of weights on the two sites. This method can provide the robust parameter set for the multi-site calibration problems in hydrologic and hydraulic models.

The Study on Assessment of Roughness Coefficient for Designing Wind Farm in Jeju Island (제주도 풍력발전단지 설계를 위한 조도계수 산정에 대한 연구)

  • Ko, Jung-Woo;Quan, He Chun;Lee, Byung-Gul
    • Journal of Korean Society for Geospatial Information Science
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    • v.20 no.2
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    • pp.15-22
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    • 2012
  • The variation in the wind speed with height above ground is called the wind shear profile. In the field of wind resource assessment, analysts typically use one of two mathematical relations to characterize the measured wind shear profile: the logarithmic profile (log law) and the power law profile (power law). The logarithmic law uses the surface roughness as a parameter, and the power law uses the power law exponent as a parameter. The shape of the wind shear profile typically depends on several factors, most notably the roughness of the surrounding terrain and the stability of the atmosphere. Since the atmospheric stability changes with season, time of day, and meteorological conditions, the surface roughness and the power law exponent also tends to change in time. For this study, Using the observed data from Met-mast, located in Pyeongdae, Handong in Jeju. we used the matlab and windograper to calculate roughness length and the law exponents. These calculations are similar to reference the data, but they have different ranges. In the ocean case, each reference data and calculated data was the same, but the crop area is higher than the earlier studies. In addition, the agricultural village is lower than the earlier studies.

A New Coefficient for Three Dimensional Quantification of Rock Joint Roughness (암석 절리면 거칠기의 새로운 3차원 정량화 계수)

  • Park, Jung-Wook;Lee, Yong-Ki;Song, Jae-Joon;Choi, Byung-Hee
    • Tunnel and Underground Space
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    • v.22 no.2
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    • pp.106-119
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    • 2012
  • Roughness of rock joint has generally been characterized based upon geometrical aspects of a two-dimensional surface profile. The appropriate description of joint roughness, however, should consider the features of roughness mobilization at contact areas under normal and shear loads. In this study, direct shear tests were conducted on the replicas of tensile fractured gneiss joints and the influence of the shear direction on the shear behavior and effective roughness was examined. In this procedure, a joint surface was represented as a group of triangular planes, and the steepness of each plane was characterized using the concepts of the active and inactive micro-slope angles. The contact areas at peak strength which were estimated by a numerical method showed that the locations of the contact areas were mainly dependent on the distribution of the micro-slope angle and the shear behavior of joint was dominated by only the fractions with active micro-slope angles. Therefore, a three-dimensional coefficient for the quantification of rock joint roughness is proposed based on the distribution of active micro-slope angle: active roughness coefficient, $C_r$. Comparison of the active roughness coefficient and the peak shear strength obtained from the experiment suggests that the active roughness coefficient is the effective parameter to quantify the surface roughness and estimate the shear behavior of rock joint.

Frequency Dependence of High-frequency Bottom Reflection Loss Measurements (고주파 해저면 반사손실의 주파수 종속성 측정)

  • 박순식;윤관섭;최지웅;나정열
    • The Journal of the Acoustical Society of Korea
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    • v.22 no.8
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    • pp.652-659
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    • 2003
  • High-frequency(40∼120 kHz) reflection loss measurements on the water-sandy sediment with a flat interface were conducted in a water tank for various grazing angles. The water tank(5×5×5 m) was filled with a 0.5 m-thick-flat bottom of 0.5ø-mean-grain-size sand. Reflection losses, which were experimentally obtained as a function of grazing angle and frequency, were compared with the forward loss model, APL-UW model (Mourad & Jackson, 1989). For frequencies below 60 kHz, the observed losses well agree with the reflection loss model, however, in cases for frequencies above 70 kHz, the observed losses are greater by 2∼3 dB than the model results. The model calculation, which does not fully account for the vertical scale of roughness due to grain size, produce less bottom losses compared to the observations that correspond to large roughness based on the Rayleigh parameter in the wave scattering theory. In conclusion, for the same grain-size-sediment, as frequencies increase, the grainsize becomes the scale of roughness that could be very large for the frequencies above 70 kHz. Therefore, although the sea bottom was flat, we have to consider the frequency dependence of an effect of roughness within confidential interval of grain size distribution in reflection loss model.