• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1227-1230
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• 2003

A roughing process is one of the most important and indispensable shoe manufacturing processes of various types of shoes. This basic process to rough the upper of the shoe is studied to improve the productivity and to reduce the processing time. In this study, the CAM system for shoe roughing is developed. The B-spline surface generated by the developed CAM system ignores the small inclinations of the real roughing surface because the developed roughing tool has potential to rough the roughing surface of the shoe properly. The roughing tool roughs the roughing surface using its side along the generated tool paths. The generated NC codes were applied to 5-axis polishing machine for the test. Experimental results show good evaluation result. The upper of the shoe is roughed properly along the roughing path line and the roughing surface was good to cement the outsole of the shoe.

• Journal of the Korean Society for Precision Engineering
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• v.20 no.10
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• pp.120-129
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• 2003

For successful establishment of the roughing CAM system based on reverse engineering, it is necessary to develop the measurement method for generation of roughing path from a physical footwear model. In this study, the development of the roughing path measurement system is presented. It consists of 3 CCD cameras, image acquisition board and the roughing path measurement algorithm. The 3 CCD cameras capture images of the sidewall and the bottom of the footwear and, from two images, the outer and inner lines are extracted using image-processing algorithm. The roughing path measurement algorithm generates the roughing path which is reflected on the change of resolution according to the distance between the CCD camera and the measured point. The experimental results show that the developed system can measure the roughing path within the allowable roughing error range.

• Journal of the Korean Society for Precision Engineering
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• v.22 no.7 s.172
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• pp.122-129
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• 2005

Shoe with leather upper such as safety and golf shoe requires a roughing process where the upper is roughed fur helping outsole to be cemented well. It is an important and basic process for production of leather shoe but is not automated yet. Thus, there are problems that the defect rate is high and the quality of roughed surface is not uniform. In order to solve such problems, the interest in automation of roughing process is being increased and this paper introduces CAM system for 5-axis automatic roughing machine as one part of automation of roughing process. The CAM system developed interpolates a B-spline curve using points measured from the Roughing Path Measurement System. The B-spline curve is used to generate the tool path and orientation data fer a roughing tool which has not only stiffness but also flexibility to rough the inclined surface efficiently. For productivity, the upper of shoe is machined by side of the roughing tool and tool offset is applied to the roughing tool for machining of inclined surface. The generated NC code was applied to 5-axis polishing machine for the test. The upper of shoe was roughed well along the roughing path data from CAM and the roughed surface was proper fur cementing of the outsole.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2002.10a
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• pp.396-399
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• 2002

A roughing process is the one of most important shoe manufacturing processes. Especially, it is indispensable to manufacture the leather shoes such as dress shoes, safety shoes, golf shoes, etc. The roughing process relies greatly on the operator's skill and experience. Therefore, the automation of roughing process is necessary to establish the improvement of productivity. We are trying to develop the Automatic Roughing Machine controlled by NC. As pre-study to do this, we need to measure the roughing path for NC, because there is no study on this pan and no reference about this. In this study, we proposed the 3-Dimensional Scanner System to measure the roughing path with new concept. The developed 3-D scanner System generates the roughing path using the 3 images obtained from 3 CCD cameras. The experimental results show that the proposed system can measure accurately the roughing path.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.568-571
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• 2004

This paper presents an efficient 5-axis roughing method for centrifugal impeller. The efficient roughing is minimization of cutting time through minimizing tool tilting & rotating motions. Roughing tool path plan consists of the three steps. First, machining areas are divided into sub cutting regions using ruling lines. The biggest tool diameter is, then, determined for each region. Finally, tool paths are generated after fixing the tilting and rotating axis of 5-axis machine. Experimental results showed that the proposed roughing plan considering the divided machining regions is more efficient than the conventional methods.

• Journal of Korean Society of Water and Wastewater
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• v.21 no.3
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• pp.359-366
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• 2007

Slow sand filtrations have been widely used for water treatment in small communities, however their capacity is often limited by high turbidity in the raw water. For this reason, several pre-treatment facilities were required for a slow sand filter. Turbidity removal from the highly turbid raw water was investigated in roughing filters as a pre-treatment process. The roughing filters followed by rapid mixing tank were operated in the form of a contact filtration. In several jar tests, the predetermined optimum aluminium sulfate (alum) doses for turbid water of 30 and 120NTU were 30 and 50mg/L, respectively. At the optimum alum dose, physically optimum parameters including G value of $220sec^{-1}$ and rapid mixing time of 3 minutes were applied to the contact filtration system. Without addition of alum, the filtrate turbidity from the roughing filters, packed respectively with different media such as sand, porous diatomite ball and gravel, was in the range of 5~30NTU at filtration velocities of 30 and 50m/day. However, the application of a contact filtration to roughing filters showed stably lower filtrate turbidity below 1.0NTU at filtration velocity of 30 m/day. Although the filtration velocity increased to 50m/day, filtrate turbidity was still below 1.0NTU in both single and double layer roughing filters. At influent turbidity of 120NTU, the filtrate turbidity was over 5 NTU in the triple layer roughing filter, which shortened the filter run time. The flocs larger than $10{\mu}m$, formed in the rapid mixing tank, were almost captured through the roughing filter bed, while the almost flocs smaller than $10{\mu}m$ remained in filtrate.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.223-225
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• 2007

Online models predicting roll force and forward slip of roughing mill was developed using nondimensional parameters. Using the effective inlet thickness, roll force model take into account the effect of inlet dog-bone shape of slab which take places after width reduction through edger rolling in roughing mill. The prediction accuracy of the proposed model is examined through comparison with measurements.

• Proceedings of the Korean Operations and Management Science Society Conference
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• 1994.04a
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• pp.187-196
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• 1994

This study deals with roughing planning by cross sectional information generated from sculptured surfaces. Bicubic Bezier surface is adopted as sculptured surfaces in this paper. The system consists of 3 pstyd : 1) modeling sculptured surface, 2) reconstruction of cross-section in 2D coordinates, 3) determination of roughing tool path with structural data. The system is developed by using BIM-PC in the environment of Auto CAD R11, AutoLISP and MetaWare C. The proposed system shows an efficient algorithm for roughing planning with cross sectional information.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.13-16
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• 2000

In the hot strip mill, a bad threading and shape of strip strip in the finishing mill was caused by asymmetric rolling In roughing min. Mathematical analysis for camber control of roughing mill in hot strip rolling has been developed. Each equation in the camber control model was derived from geometrical characteristics of camber mechanism. The model can predict variables such as wedge, side slippage and roll force difference etc. from a measured camber value and then find an optimum roll gap condition for minimizing camber in the next pass.

• Journal of the Korean Society for Precision Engineering
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• v.24 no.7 s.196
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• pp.60-68
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• 2007

This paper presents an efficient 5-axis roughing method for centrifugal impeller. The efficient roughing is minimization of cutting time through minimizing tool tilting and rotating motions. To minimized cutting time, machining area is divided into sub-cutting regions using control points on hub curves and shroud curves of blade used to design and analyze centrifugal impeller. For sub-cutting regions, diameters of cutting tools are determined as big as possible. Then, tool paths are generated with the tilting axis and rotating axis of 5-axis machine limited and fixed, which can give more efficient machining speed and machining stability than the conventional methods. Experimental results show that the proposed method is more efficient than the conventional methods to mill with the only one cutting tool without dividing area and the previous methods to mill with simultaneous 5-axis processing with dividing area.