• Title/Summary/Keyword: Rough surface

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Prediction of Surface Roughness of Al7075 on End-Milling Working Conditions by Non-linear Regression Analysis (비선형 회귀분석에 의한 엔드밀 가공조건에 따른 Al7075의 표면정도 예측)

  • Cho, Yon-Sang;Park, Heung-Sik
    • Tribology and Lubricants
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    • v.26 no.6
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    • pp.329-335
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    • 2010
  • Recently, the End-milling processing is needed the high-precise technique to get a good surface roughness and rapid time in manufacturing of precision machine parts and electronic parts. The optimum surface roughness has an effect on end-milling working condition such as, cutting direction, spindle speed, feed rate and depth of cut, and so on. It needs to form the correlation of working conditions and surface roughness. Therefore this study was carried out to presume of surface roughness on end-milling working condition of Al7075 by regression analysis. The results was shown that the coefficient of determination($R^2$) of regression equation had a fine reliability of 87.5% and nonlinear regression equation of surface rough was made by multiple regression analysis.

Effects of Shot Peening Projection Pressure on Electrochemical Characteristics of ALBC3 Alloy in Seawater (ALBC3 합금의 해수 내 전기화학적 특성에 미치는 쇼트피닝 분사압력의 영향)

  • Han, Min-Su;Im, Myeong-Hwan;Kim, Seong-Jong
    • Journal of the Korean institute of surface engineering
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    • v.47 no.1
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    • pp.25-32
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    • 2014
  • The effects of shot peening pressure on electrochemical and surface morphological characteristics of ALBC3 alloy were investigated in this work. The surface hardness of ALBC3 alloy was improved by shot peening process under all shot peening pressures between 2 and 5 bar, and the hight value of surface hardness was observed to be about 420 Hv at 4 bar of the shot peening pressure. The shot peened surface presented very rough surface due to shot ball collision. The result of anodic potentiodynamic polarization in seawater revealed that there is no significant difference between the shot peened and non-shot peened specimen in terms of corrosion characteristics. Therefore, the optimum projection pressure is determined to be 4 bar.

Numerical Study on the Hot Spots of Friction Surface in Disk Brakes (디스크 브레이크 마찰표면의 적열점에 관한 수치적 연구)

  • Kim, Chung-Kyun;Cho, Seung-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.11
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    • pp.1692-1696
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    • 2004
  • This paper presents the thermally induced hot spot characteristics of rubbing surface in the friction pad disk brake. During the braking period, the rubbing surface with irregular asperities that are strongly engaged in rough surface, wear, and deformed surface due to a friction heating may produce an irregular distorted geometry of the disk surface. The tribological interactions between the disk and the pads are unstable if the contact stress is severe, in which the irregularity develops the contact pressure distribution, leading eventually to localized contact, high temperature and formation of hot spots. The computed results of contact spots that are simulated using a coupled thermal-mechanical analysis present sinusoidal distortions and localized extrusions of the disk surface, which are strongly related to a hot spot in the practical disk brake.

Evaluation on Hydrophobicity of the Surface of Hardened Cement Paste Produced by PDMS Mold (PDMS 몰드를 이용하여 제작된 시멘트 경화체 표면의 소수성 평가)

  • Jin, Da-Hyung;Liu, Jun-Xing;Bae, Sung-Chul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.168-169
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    • 2021
  • A hydrophobic surface increases the contact angle between water and cement paste. There are two methods to increase water contact angle, i.e. lowering the surface energy and adjusting the surface roughness of concrete. The hydrophobicity of concrete can be quantitatively evaluated according to the chemical and physical properties of the solid surface. So far, researches have shown the chemical properties of hydrophobic concrete, however it has not covered how to control surface. This study demonstrated the hydrophobic cement paste prepared by low-resolution molds printed with a 3D printer that exhibit rough surface. Thus, we presented the most hydrophobic characteristics of mold.

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A Case Study on Precise NURBS Modeling of Human Organs (인체장기의 정밀한 NURBS 곡면 모델링 사례연구)

  • Kim H.C.;Bae Y.H.;Soe T.W.;Lee S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.915-918
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    • 2005
  • Advances in Information Technology and in Biomedicine have created new uses for CAD technology with many novel and important biomedical applications. Such applications can be found, for example, in the design and modeling of orthopedics, medical implants, and tissue modeling in which CAD can be used to describe the morphology, heterogeneity, and organizational structure of tissue and anatomy. CAD has also played an important role in computer-aided tissue engineering for biomimetic design, analysis, simulation and freeform fabrication of tissue scaffolds and substitutes. And all the applications require precision geometry of the organs or bones of each patient. But the geometry information currently used is polygon model with none solid geometry and is so rough that it cannot be utilized for accurate analysis, simulation and fabrication. Therefore a case study is performed to deduce a transformation method to build free form surface from a rough polygon data or medical images currently used in the application. This paper describes the transformation procedure in detail and the considerations for accurate organ modeling are discussed.

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TS-FVTD Techniques for Electromagnetic Field Computation by Dielectric Boundary with Rough Surface (굴곡 표면을 가진 유전체 경계면에서의 전자계 계산을 위한 TS-FVTD 기법)

  • Yoon, Kwang-Yeol
    • The Journal of the Korea institute of electronic communication sciences
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    • v.5 no.4
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    • pp.345-351
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    • 2010
  • The finite volume time domain (FVTD) method gives accurate results for the calculation of electromagnetic wave propagation but it requires large amount of computer memory. In this paper we propose a modified FVTD that employs a time subdivision. The time-subdivided FVTD (TS-FVTD) method is enough to divide the space domain grid with a large step size. This method can reduce computation time and memory resources. We check the effectiveness of the proposed method in order to apply to the analysis of electromagnetic field from rough surface with dielectric waveguide.

The Relationship of Structural Properties, Subjective Textures and Sensibilities of Knit Fabrics - Wool/Rayon Fiber Contents and Loop Length - (니트 소재의 구성 특성과 주관적 질감 및 감성의 관계 - 양모/레이온 혼용률 및 편환장 변화를 중심으로 -)

  • Ju, Jeong-Ah;Ryu, Hyo-Seon
    • Journal of the Korean Society of Clothing and Textiles
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    • v.29 no.8 s.145
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    • pp.1158-1167
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    • 2005
  • The purpose of this study is to examine the effect of structural properties of plain knit fabrics on the subjective textures and sensibilities of consumers. We investigated the relationship of subjective textures and sensibilities according to fiber contents of wool/rayon and stitch loop length. We made 20 plain knit fabrics, as specimens, with a combination of 5 kinds of fiber contents and 4 kinds of stitch loop length. A factor analysis showed that subjective textures are classified into 3 categories with $R^2=70.32\%$: 'surface-rough', 'drapable', 'bulky' and 'elastic' and subjective sensibilities into 3 categories with $R^2=68.12\%$: 'stable/neat', 'feminine/elegant' and 'natural/comfortable'. The fiber contents of wool/rayon had a positive and linear relation with 'surface-rough', but had a relatively non-linear one with 'bulky' and 'elastic' categories of textures, and 'feminine/elegant' of sensibilities. The stitch loop length had a linear influence on 'drapable' and 'stable/neat', but had a non-linear influence on other subjective textures and sensibilities.

Study on the Roughness Improvement using Parameter of Rapid Prototyping (쾌속조형 파라미터를 이용한 표면형상정밀도 향상에 관한 연구)

  • Park, Gae-Duck;Kim, Tae-Ho;Jeon, Eon-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.3
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    • pp.77-84
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    • 2007
  • As a life cycle of product bas shortend, Rapid prototypiug has come into the spotlight to shortened the time of producint a prototype. But It followed in laminated directivity and of the prototype production which is decided the interference which Beccuase of invisible rough surface, some inferences have occured during an assembly hour. Consequently, This study on rapid prototyping has parameter to determine surface roughness and surface form precision of total shape. In order to improve Surface form precision, it can control parameters which are Laminate Height, Layer Hatch Overcue, Fill Cure Depth. In addition, we found the parameter which have a deep effect on surface roughness among various parameters, and then, tried to reduce the interference that can be occurred by surface roughness during assembly.

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EHL Analysis of Ball Bearing Considering Surface Roughness (표면 거칠기를 고려한 볼베어링의 탄성유체윤활)

  • Lee, Hyang;Cho, Yongjoo
    • Tribology and Lubricants
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    • v.29 no.4
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    • pp.228-234
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    • 2013
  • This paper presents analysis of elastohydrodynamic lubrication (EHL) of ball bearings, in which surface roughness is considered. A lot of time is required to obtain a solution in the case of EHL analysis where surface roughness is considered, because the analysis requires a variety of analytic nodes. To save time, we use the full approximation scheme (FAS) among multilevel methods. We analyze the results of EHL and contact analyses in terms of pressure. We also compare the results for smooth and rough surfaces with respect to film thickness. We confirm that the film pressure decreases as compared to contact pressure because of the presence of lubricants between the ball and the raceway. Furthermore, in the case when surface roughness is considered, the film pressure increases because of contact asperities. Therefore, surface roughness should be considered when designing ball bearings.

Presumption for Mutual Relation of the End-Milling Condition on Surface Roughness of ST S304 by Regression Analysis (회귀분석을 이용한 STS304의 표면정도에 미치는 엔드밀 가공조건의 상관관계 추정)

  • Ryu, M.R.;Lee, S.J.;Bae, H.J.;Jin, D.K.;Jun, T.O.;Park, H.S.
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1822-1827
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    • 2003
  • End-milling have been used widely in industrial system because it is effective to a material manufacturing with various shape. Recently the end-milling processing is needed the high-precise technique with good surface roughness and rapid time in precision machine part and electronic part. The optimum surface roughness has an effect on end-milling condition such as, cutting direction, spindle speed, feed rate and depth of cut, etc. Therefore this study was carried out to presume for mutual relation of end-milling condition to get the optimum surface roughness by regression analysis. The results shown that coefficient of determination($R^{2}m$) of regression equation has a fine reliability over 80% and regression equation of surface rough is made by regression analysis.

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