• Title/Summary/Keyword: Rotordynamics

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A Rotordynamics Analysis of High Efficiency and Hybrid Type Vacuum Pump (고효율 복합형 진공펌프의 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung;Noh, Myung-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.10
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    • pp.967-975
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    • 2007
  • A rotordynamic analysis was performed with a dry vacuum pump, which is a major equipment in modern semiconductor and LCD manufacturing processes. The system is composed of screw rotors, lobes picking air, helical gears, driving motor, and support rolling element bearings of rotors and motor. The driving motor-screw rotor system has a rated speed of 6,300 rpm, and was modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis and experimental modal analysis. As loadings on the bearings due to the gear action were significant in the system considered, each resultant bearing load was calculated by considering the generalized forces of the gear action as well as the rotor itself. Each resultant bearing loading was used in calculating each stiffness of rolling element bearings. Design goals are to achieve wide separation margins of lateral and torsional critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds, whirl natural frequencies and mode shapes, unbalance responses under various unbalance locations, and torsional interference diagram. Results show that the entire system is well designed in the operating range. In addition, the procedure of rotordynamic analysis for dry vacuum pump rotor-bearing system was proposed and established.

Rotordynamci Effects Due to Aerodynamic Instability in a Turbo-compressor with Air Foil Bearings (공기 포일 베어링으로 지지되는 터보 압축기의 공력 불안정성이 로터에 미치는 진동 영향)

  • Kim, Tae-Ho;Lee, Yong-Bok;Kim, Chang-Ho;Kim, Kwang-Ho;Lee, Nam-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2002.12a
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    • pp.191-198
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    • 2002
  • Oil-free turbo-compressor supported by compliant foil bearings which remove oil-contamination by elimination of the conventional ball bearing and oil lubrication systems is presented. Turbo-compressor makes two individual air compression with two impellers at operating speed, 39,000rpm. In this study, the rotordynamic effects caused by aerodynamic instability were investigated with variable mass flow rate. Correlation between frequencies of pressure fluctuation in two diffusers and those of excitation forces on rotor were clearly developed in aerodynamic unsteady region. Thus, these results show that it is beneficial to design high speed rotating turbomachinery considering coupling effect between aerodynamic instability and rotordynamic force.

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A Study on the Oil-free Turbocharger Supported by Air Foil Bearing (공기 포일 베어링으로 지지되는 무급유 터보 과급기 회전체 설계에 대한 연구)

  • Lee Yong-Bok;Kim Tae-Ho;Kim Chang-Ho;Sa Jong-Sung;Lee Nam-Soo
    • The KSFM Journal of Fluid Machinery
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    • v.6 no.1 s.18
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    • pp.51-56
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    • 2003
  • The feasibility study on the oil-free turbocharger supported by air foil bearings is investigated. Using the perturbation method, dynamic characteristics of air foil bearings are calculated based on the static equilibrium position of a turbocharger rotor is predicted. With collaboration of calculated stiffness and damping of foil bearing, rotordynamic analysis is performed using the finite element method. The effects of bump compliance and bearing clearance on rotordynamic characteristics of the oil-free turbocharger such as the critical speeds, eccentricity ratio, vibration amplitude and stability are investigated.

Critical Speed Analysis of a Small Gas Turbine Rotor (소형 가스터빈 회전체의 위험속도 해석)

  • Kim, Young-Cheol;Ha, Jin-Woong;Myung, Ji-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.3
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    • pp.26-30
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    • 2009
  • This paper predicts the critical speeds of a 5MW industrial gas turbine by using commercial rotordynamic tool, DYNAMICS 4.3. The gas turbine is operated at 12,975 rpm on squeeze film dampers. The stiffness of the squeeze film dampers are estimated. The critical speeds of the gas turbine rotor are calculated to have a sufficient separation margin (2%) from the 1st bending mode and pass over 2 rigid body modes below 4,000 cpm. This paper discussed the coupling effects on the dynamic response of the gas turbine.

The Effect of Oil Supply Pressure on the Performance of Vapor Cavitated Short Squeeze Film Dampers (증기 공동현상이 발생하는 무한 소폭 스퀴즈 필름 댐퍼 성능과 오일 공급압력의 영향)

  • Jung, Si-Young
    • Tribology and Lubricants
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    • v.24 no.3
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    • pp.147-153
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    • 2008
  • The effect of oil supply pressure on the performance of vapor cavitated short squeeze film dampers is examined. Vapor cavitation is characterized by film rupture occurring as a result of evaporating oils. The pressure of vapor cavity in the film is almost zero in absolute pressure and nearly constant. Pan's model about the shape of vapor cavity is utilized for studying the effect of vapor cavitation on the damping capability of a short squeeze film damper. As the level of oil supply pressure is increasing, vapor cavitation is suppressed so that the direct damping coefficient increases and the cross coupled damping coefficient decreases. Futhermore, the analysis of the unbalance responses of a rigid rotor supported on cavitated squeeze film dampers shows that a significant reduction in rotor amplitude and force transmissibility is possible by controlling the oil supply pressure into short squeeze film dampers.

TURBO TYPE AIR COMPRESSOR DESIGN FOR LOW VIBRATION LEVEL (저진동을 위한 터보형 공기압축기의 설계)

  • Kim, Myeong-Kuk;Jung, Yong-Soo;Park, No-gill
    • 유체기계공업학회:학술대회논문집
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    • 1998.12a
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    • pp.159-165
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    • 1998
  • Bearing design of turbo type geared centrifugal air compressor for low vibration level has been studied. The Transfer Matrix Method was used in this paper to analyze the air-compressor consisting of impellers, multi-stage geared rotors, and oil-film hearings. We have to consider this air-compressor as multi-geared rotating system, because characteristics of rotor-bearing system are different from conventional characteristics of non-rotating system. From the view point of Rotordynamics, the stiffness and damping coefficient of oil-film bearing in case of compressor system are more sensitive than other design parameters such as shaft length, shaft diameter and the weight of impellers, etc. Therefore, the stiffness and damping coefficients on each bearing were considered as design parameters. As the result of this study, turbo type air compressor with low vibration level can be achieved.

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Rotordynamic design of Pulsed Generator (펄스발전기의 로터다이나믹 설계)

  • Kim, Yeong-Chun;Park, Chul-Hyun;Park, Hei-Joo;Moon, Tae-Sun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.805-809
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    • 2002
  • The support bearing requires high DN to raise specific energy efficiency for the state of the art rotating machine with high speed. Especially for the system has a big rotor(670 kgf) with high speed(about one million DNs) such as the pulsed generator, the selection of the bearing and lubrication method are very important. So the study for the critical speed of hollow rotor as well in accordance with high speed rotor and a full analysis are needed for rotor bearing system. This paper describes the analysis for rotor bearing system of pulsed generator compared with experimental data. The bearing and lubrication method are discussed as well with experimental data.

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Squeeze Film Dampers for High Temperature Superconducting Radial Magnetic Bearings

  • Na, Uhn-Joo;Choi, Sang-Kyu;Sung, Tae-Hyun;Han, Young-Hee
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.11b
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    • pp.399-403
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    • 2002
  • Squeeze film dampers (SFDs) are designed and analyzed for radial superconducting bearings. The designed SFDs are mounted on the superconductors submerged in liquid nitrogen such that the dampers should supply additional damping to the relatively underdamped superconducting bearing support . Basic theory of SFD assembled with superconductors is introduced. Rotordynamic simulations are provided to support the feasibility of the superconducting bearings mounted on SFDs for a horizontal flywheel energy storage system.

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Rotordynamic Stability Analyses of a Composite Roller for Large LCD Panel Manufacturing (대형 LCD 패널 제조 공정용 복합재 롤러 봉의 진동 안정성 해석)

  • Park, Hyo-Geun;Kim, Dong-Man;Kim, Dong-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.641-648
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    • 2007
  • Computational rotor dynamic analyses of designed composite roller for large LCD panel manufacturing process have been conducted. The present computational method is based on the general finite element method with rotating gyroscopic effects. General purpose commercial finite element code, with special rotordynamics analysis module is applied. For the purpose of numerical verification, comparison study for a benchmark dual rotor model with support bearings is also presented. Detailed finite element models for composite roller with different length are constructed and analyzed considering gravity effect in order to investigate vibration characteristics in actual operation environment. As results of the present study, rotor stability diagrams and mass unbalance responses are presented for different rotating conditions.

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The Static Performance Analyses of Air Foil Journal Bearings Considering Three-Dimensional Structure of Bump Foil (범프포일의 3차원 형상을 고려한 공기 포일저널베어링의 정특성 해석)

  • Lee, Dong-Hyun;Kim, Young-Chul;Kim, Kyung-Woong
    • Tribology and Lubricants
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    • v.21 no.6
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    • pp.256-262
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    • 2005
  • The calculation of bump foil deflection is very important to predict the performance of foil bearings more accurately, because the foil bearings consist of top foil and its elastic foundation usually called bump foil. For the purpose of this, a finite element model considering 3-dimensional structure of the bump foil is developed to calculate the deflection of inter-connected bump. The results obtained from the suggested model are compared and analyzed with those from the previous proposed deflection models. In addition, load capacity of the foil bearings is analyzed by using this model.