• Title/Summary/Keyword: Rotor design

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Optimal Design for the Rotor Overlap of a Supersonic Impulse Turbine to Improve the Performance (초음속 충동형 터빈 성능개선을 위한 동익 오버랩 최적설계)

  • Cho, Jongjae;Shin, Bong Gun;Kim, Kuisoon;Jeong, Eunhwan
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.1
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    • pp.33-41
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    • 2014
  • In a supersonic turbine, A rotor overlap technique reduced the chance of chocking in the rotor passage, and made the design pressure ratio satisfied. However, the technique also made additional losses, like a pumping loss, expansion loss, etc. Therefore, an approximate optimization technique was appled to find the optimal shape of overlap which maximizes the improvement of the turbine performance. The design variables were shape factors of a rotor overlap. An optimal design for rotor overlap reduces leakage mass flow rate at tip clearance by about 50% and increases about 4% of total-static efficiency compared with the base model. It was found that the most effective design variable is the tip overlap and that the hub overlap size is the lowest.

A Study on the 1MW Horizontal Axis Wind Turbine Rotor Design and 3D Numerical Analysis by CFD (CFD에 의한 1MW 수평축 풍력발전용 로터 설계 및 해석에 관한 연구)

  • Kim, B. S.;Kim, Y. T.;NAM, C. D.;Kim, J. G.;Lee, Y. H.
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.396-401
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    • 2004
  • In this paper, a 1MW HAWT(FIL-1000) rotor blade has been designed by BEMT(Blade Element Momentum Theory) with Prandtl's tip loss. Also, a 3-D flow and performance analysis on the FIL-1000 rotor blade has been carried out by using the 3-D Navier-Stokes commercial solver (CFX-5.7) to provide more efficient design techniques to the large-scale HAWT engineers. The rated power and itsapproaching wind velocity at design point (TSR=7.5) are 1MW and 9.99m/s respectively. The rotor diameter is 54.5m and the rotating speed is 26.28rpm. Airfoils such as FFA W-301, DU91-W-250, DU93-W-210, NACA 63418, NACA 63415 consist of the rotor blade from hub to tip. Recent CFX version, 5.7 was adopted to simulate 3-D flow field and to analyze the performance characteristics of the rotor blade. Entire mesh node number is about 730,000 and it is generated by ICEM-CFD to achieve better mesh quality The predicted maximum power occurringat the design tip speed ratio is 931.45kW. Approaching to the root, the inflow angle becomes large, which causesthe blade to be stalled in the region. Therefore, k-$\omega$ SST turbulence model was used to predict the quantitative flow information more accurately. Application of commercial CFD code to optimum blade design and performance analysis was proved to be more effective environment to HAWT blade designers.

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Reverse Design for Composite Rotor Blade of BO-105 Helicopter (BO-105 헬리콥터 복합재 로터 블레이드 역설계)

  • Lee, Chang-Bae;Jang, KiJoo;Im, Byeong-Uk;Shin, SangJoon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.49 no.7
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    • pp.539-547
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    • 2021
  • Helicopter rotor blade is required to be designed by considering the interacting effects among aerodynamics, flexibility, and controllability. The reverse design allows the structural components to have common characteristics by using the configuration numerics and experimental results. This paper aims to design the composite rotor blade which will feature common characteristics with that of BO-105. The present engineering design procedure is done by dividing the rotor blade into a few sections and composite laminates across the cross section. For each section, variational asymptotic beam sectional analysis (VABS) program is used to evaluate its flapwise, lagwise, and torsion stiffnesses to have discrepancy smaller than certain tolerance. Finally, CAMRAD II is used to predict the stress acting on the rotor blade during the specific flight condition and to check whether the present deign is structurally valid.

The Study on Performance Model of Open Rotor Engine for Next Generation Aircraft (차세대 항공기용 Open Rotor 엔진 성능 모델 연구)

  • Choi, Won;Kim, Ji-Hong
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.842-849
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    • 2011
  • Open Rotor Engine is one of the several new technologies offering potential solution for the next generation aircraft. The coupling of ultra high bypass ratio and aerodynamically advanced fan blade design allow the open rotor engine to achieve and advantage in fuel consumption. The open rotor engine does have more thrust lapse than the general high bypass turbofan. The open rotor engine performance model was analyzed using a reference data based on the GE36 which was designed and tested data at which time a F404 turbojet was used as the core. The performance model of open rotor engine was verified by referred test data and was evaluated to be properly constructed, through the comparison of recent Next generation turboprop engine performance.

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Optimal Design of the Rotor Structure by using Box-Behnken Method for IPMSM (Box-Behnken법을 이용한 매입형 영구자석 동기전동기의 회전자 구조 최적설계)

  • Han, Jung-Ho;Kim, Won-Ho;Jang, Ik-Sang;Kim, Mi-Jung;Lee, Ki-Doek;Lee, Jae-Jun;Lee, Ju
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.949-950
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    • 2011
  • There are various ways of optimizing rotor design of Interior Permanent Magnet Synchronous Motors(IPMSM). In this paper, the best optimized design value was found by varying the Bridge thickness of PM in the rotor and changing Rib. The set design values were torque, 5 harmonics, 7 harmonics, and safety factor. Also, in order to make practical design value easily and quickly for optimization, Box-Behnken of Response Surface Method(RSM) method was used. Therefore, IPMSM resulted an optimized design model with high torque, low harmonics, and constant value of safety factor.

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Design and Experimental Studies of Radial-Outflow Type Diagonal Flow Fan

  • Kinoue, Yoichi;Shiomi, Norimasa;Setoguchi, Toshiaki
    • International Journal of Fluid Machinery and Systems
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    • v.6 no.1
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    • pp.18-24
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    • 2013
  • In order to apply the design method of diagonal flow fan based on axial flow design to the design of radial-outflow type diagonal flow fan which has lower specific speed of 600-700 [$min^{-1}$, $m^3/min$, m], radial-outflow type diagonal flow fan which specific speed was 670 [$min^{-1}$, $m^3/min$, m] was designed by a quasi three-dimensional design method. Experimental investigations were conducted by fan characteristics test, flow surveys by a five-hole probe and a hot wire probe. Fan characteristics test agreed well with the design values. In the flow survey at rotor outlet, the characteristic region was observed. Two flow phenomena are considered as the cause of the characteristic region, one is tip leakage vortex near rotor tip and another is pressure surface separation on the rotor blade.

A Study on Optimal Pole Design of Spoke type IPMSM with Concentrated Winding for Reducing the Torque Ripple by Experiment Design Method (실험계획법을 이용한 집중권 권선형 Spoke type IPMSM의 형상최적설계에 대한 연구)

  • Hwang, K.Y.;Kwon, B.I.
    • Proceedings of the KIEE Conference
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    • 2009.04b
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    • pp.46-49
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    • 2009
  • An optimal design procedure is proposed to effectively reduce the torque ripple by optimizing the rotor pole shape of the spoke type IPMSM with concentrated winding. The procedure is composed of two steps. In step I, the steepest descent method (SDM) is used with only two design variables to rapidly approach the optimal shape. From the near optimal rotor shape as a result of the step I, the design variables are reselected and the drawing spline curves are utilized to explain more complex shape with the Kriging model in step II. By using an optimal design procedure, we show that the optimized rotor pole shape of the spoke type IPMSM effectively reduces the torque ripple while still maintaining the average torque.

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The Vibration Minimization of BLDC Motor driving a robot by using the Finite-Jerk Continuity Acceleration curve (Finite Jerk를 이용한 로봇 구동용 BLDC 모터의 저진동화)

  • Lee, Dong-Yeup;Huang, Rui;Kim, Gyu-Tak;Jung, Won-Ji
    • Proceedings of the KIEE Conference
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    • 2005.07b
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    • pp.1144-1146
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    • 2005
  • This paper presents the optimal design reducing the rotor inertia in order to improve the driving characteristic of BLDCM for robots. The parallel Genetic Algorithm is performed to rotor inertia minimization in optimal design. Also, velocity profile with finite jerk method is introduced to reduce vibration of BLDCM. As a result, a torque characteristic is same although rotor inertia is reduced 2/3 compared with prototype model. And, maximum vibration value is reduced by 63.4[%1 according to apply finite jerk.

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Stress Analysis and Life Evaluation of Rotor and Retaining Ring of Generator for fossil power plant (화력용 발전기 회전자 및 리테인 링의 응력해석 및 수명평가)

  • Lee, Ji-Moon
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.148-153
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    • 2004
  • This paper represents that parts of a large generator operating in 1000 MW are affected by centrifugal forces due to high-speed rotation in 3600 rpm and 3D FEM Analyses are required to obtained the structural reliability of the generator. From these results, one would know the weakest locations and the stress distributions. The fatigue life is calculated in order to grasp the remaining life of generator. 2D and 3D analyses are performed to calculate stresses of the generator rotor and the retaining ring. From 2D results, we find the SCF at the slot and sub-slot of the rotor. 3D analysis is applied at the end part of generator rotor, which represents complex geometry, and rotor and retaining ring shrink thermally. With these results, designers of rotor and retaining ring can compare with the results of design code and verify the stress distributions of generator rotor and retaining ring, and then calculate the remaining life from the low-cycle fatigue data.

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A Novel Wound Rotor Type for Brushless Doubly Fed Induction Generator

  • Chen, Xin;Wang, Xuefan
    • Journal of Electrical Engineering and Technology
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    • v.10 no.2
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    • pp.595-602
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    • 2015
  • The rotor configuration of the brushless doubly fed induction generator (BDFIG) plays an important role in its performance. In order to make the magnetomotive force (MMF) space vector in one set rotor windings to couple both magnetic fields with different pole-pair and have low resistance and inductance, this paper presents a novel wound rotor type for BDFIG with low space harmonic contents. In accordance with the principles of slot MMF harmonics and unequal element coils, this novel rotor winding is designed to be composed of three-layer unequal-pitch unequal-turn coils. The optimal design process and rules are given in detail with an example. The performance of a 700kW 2/4 pole-pair prototype with the proposed wound rotor is analyzed by the finite element simulation and experimental test, which are also carried out to verify the effectiveness of the proposed wound rotor configuration.