• Title/Summary/Keyword: Rotor blade motion

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A Study on the Improvement of Surface Roughness of Impeller by Selection of Tool Path and Posture and Control of Feedrate (공구경로 및 자세의 선정과 이송률 제어를 통한 임펠러 표면조도 개선에 관한 연구)

  • Hwang, Jong-Dae;Oh, Ji-Young;Jung, Yoon-Gyo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.12
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    • pp.1088-1095
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    • 2008
  • 5-axis NC machining has a good advantage of the accessibility of tool motion by adding two rotary axes. It offers numerous advantages such as expanding machining fields in parts of turbo machineries like impeller, propeller, turbine blade and rotor, reasonable tool employment and great reduction of the set-up process. However, as adding two rotary axes, it is difficult to choose suitable machining conditions in terms of tool path, tool posture, feedrate control at a tool tip and post-processing. Therefore in this paper, it is proposed to decide suitable machining condition through an experimental method such as adopting various tool paths, tool postures, and feedrate types. Machining experiment on AL7075 for impeller is performed to define suitable machining condition, and measurement of surface roughness on machined surfaces depended on each machining condition is performed. By defining suitable machining condition, we should have conclusion as improving the surface quality in the aspect of surface roughness and machined shape of surface.

The Control Technology of Cutter Path and Cutter Posture for 5-axis Control Machining (5축가공을 위한 공구경로 및 자세 제어 기술)

  • Hwang, Jong-Dae;Lim, Eun-Seong;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.2
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    • pp.1-8
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    • 2011
  • 5-axis NC machining has a good advantage of the accessibility of tool motion by adding two rotary axes. It offers numerous advantages such as expanding machining fields in parts of turbo machineries like impeller, propeller, turbine blade and rotor, reasonable tool employment and great reduction of the set-up process. However, as adding two rotary axes, it is difficult to choose suitable machining conditions in terms of cutter path and cutter posture at a cutter contact point. Therefore in this paper, it is proposed to decide suitable machining condition through an experimental method such as adopting various cutter paths, cutter postures types. Also, in order to increase the efficiency of 5-axis machining, it is necessary to minimize the cutter posture changes and create a continuous cutter path while avoiding interference. This study, by using an MC-space algorithm for interference avoidance and an MB-spline algorithm for continuous control, is intended to create a 5-axis machining cutter path with excellent surface quality and economic feasibility. finally, this study will verify the effectiveness of the suggested method through verification processing.

An Unsteady Numerical Method of Autorotation and the Effect of 2D Aerodynamic Coefficients (자동회전의 비정상 수치해법과 2차원 공력계수의 영향)

  • Kim, Hak-Yoon;Sheen, Dong-Jin
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.2
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    • pp.121-130
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    • 2009
  • An unsteady numerical simulation method for an autorotating rotor in forward flight was developed. The flapping and rotational equations of motion of autorotation are continuously integrated for given time steps, meanwhile the induced velocity field at disc plane is obtained by the dynamic inflow theory embodying the unteadiness. The transitions from arbitrary initial states to equilibrium states were simulated. Steady autorotations as numerical solutions of equations were predicted by using two sources of blade airfoil data. The simulations using airfoil data which were obtained by a two dimensional Navier-Stokes solver in terms of angles of attack and Reynolds numbers have shown good agreements with wind tunnel experimental results.

Validation of Power Coefficient and Wake Analysis of Scaled Wind Turbine using Commercial CFD Program (상용 CFD 프로그램을 이용한 풍력터빈 축소모델 출력계수 검증 및 후류 해석)

  • Kim, Byoungsu;Paek, Insu;Yoo, Neungsoo
    • Journal of the Korean Solar Energy Society
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    • v.35 no.1
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    • pp.35-43
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    • 2015
  • A numerical simulation on the wake flow of a wind turbine which is a scaled version of a multi-megawatt wind turbine has been performed. Two different inlet conditions of averaged wind speed including one below and one above the rated wind speed were used in the simulation. Steady-state pitch angles of the blade associated with the two averaged wind speeds were imposed for the simulation. The steady state analysis based on the Reynolds averaged Navier-Stokes equations with the method of frame motion were used for the simulation to find the torque of the rotor and the wake field behind the wind turbine. The simulation results were compared with the results obtained from the wind tunnel testing. From comparisons, it was found that the simulation results on the turbine power are pretty close to the experimental values. Also, the wake results were relatively close to the experimental results but there existed some discrepancy in the shape of velocity deficit. The reason for the discrepancy is considered due to the steady state solution with the frame motion method used in the simulation. However, the method is considered useful for solutions with much reduced calculation time and reasonably good accuracy compared to the transient analysis.

Application of the V2-F Turbulence Model for Flow Analysis of Turbomachinery (V2-F 난류 모델의 터보기계 유동 해석 적용)

  • Park, Jae Hyeon;Sohn, Dong Kyung;Kim, Chang Hyun;Baek, Je Hyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.40 no.2
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    • pp.75-83
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    • 2016
  • Since a turbomachine has complex flow characteristics, which are caused by adverse pressure gradient and high speed motion, an elaborate turbulence model is needed to accurately predict the flow. Some turbulence models such as an algebraic or a two-equation eddy viscosity model have been used for in-house RANS-code, but it is difficult to obtain good result for several complex flows. In this study, Durbin's V2-F turbulence model, which has been known for better prediction for severe flow separation, is applied to T-Flow. It was validated for simple cases such as channel and compressor cascade, and its applicability to turbomachinery was shown by analyzing internal flow of a single rotor. As a result, the V2-F turbulence model shows better blade surface pressure distribution than the one-and-two equation turbulence model.

Dynamic Modeling and Stabilization of a Tri-Ducted Fan Unmanned Aerial Vehicles using Lyapunov Control (삼중 덕티드 팬 비행체 운동모델링 및 리아푸노프 제어를 이용한 안정화)

  • Na, Kyung-Seok;Won, Dae-Hee;Yoon, Seok-Hwan;Sung, Sang-Kyung;Ryu, Min-Hyoung;Cho, Jin-Soo;Lee, Young-Jae
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.7
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    • pp.574-581
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    • 2012
  • Because of the exposed blade, the UAV using the rotors entail the risks during operation. While a wrapped duct around the fan blades reduces risks, it is a higher thrust performance than the same power load rotor. In this paper, for applying advantages of a ducted fan, the tri-ducted fan air vehicle configuration is proposed. The vehicle has three ducted fans. Two of them are the same shape and size and the third one is the smaller. It is possible to control a rapid attitude stability using thrust vector control. The equations of motion of the tri-ducted fan were derived. Lyapunov control input was applied to the system and stable inputs were derived. A nonlinear simulation was fulfilled by using parameters of a prototype vehicle. It verified a stable attitude and analyzed results.