• Title/Summary/Keyword: Rotor Unbalance

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On-1ine faults diagnosis of induction motor using similarity measure and statistical correlation (전류신호의 유사도 평가와 통계적 상관관계를 이용한 유도전동기의 온라인 고장진단)

  • Kim Young-In;Kim Yeontae;Kim Sungshin
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2005.11a
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    • pp.106-109
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    • 2005
  • 산업화와 더불어 자동화의 요구에 따라 여러 분야에서 유도전동기의 응용 사례가 늘어나고 있다. 본 연구는 인버터단의 전류센서에서 실시간 얻어진 전류신호로 부터 대표적인 전기, 기계적인 4가지 고장(Bearing Fault, Broken Rotor bar, Misalignment, Unbalance)을 검출하여 예기치 못한 고장에 대비할 수 있는 실시간 진단 알고리듬을 제시한다. 실시간 진단의 핵심요소인 동기화 방법으로서 Hilbert Transform을 응용하였다. 총 40세트의 정상 모터 데이터를 임의로 선택하여 두 데이터의 차를 이용하여 0에 근사한 정상 모터 뎀플릿 값을 설정하였다. 이를 이용하여 진단 대상 전동기의 고장 유무를 미리 판단하게 된다. 만약 기준치 이상의 오차가 나타나게 되면, 이와 비교하기 위한 미리 수집된 각4가지 고장 전동기의 미소신호 템플릿 데이터와의 유사성을 비교하여 고장의 종류를 표시하며, 고장의 종류가 진단되지 않은 대상은 고장 유무만 표시된다.

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Bending Mode Vibration Control of a Flexible Shaft Supported by a Hybrid Air-foil Magnetic Bearing (공기포일 자기 하이브리드 베어링으로 지지되는 연성 축의 휨 모드 진동 제어)

  • Jeong, Se-Na;Ahn, Hyeong-Joon;Kim, Seung-Jong;Lee, Yong-Bok
    • Tribology and Lubricants
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    • v.27 no.2
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    • pp.57-64
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    • 2011
  • Hybrid air-foil magnetic bearing integrates two oil free bearing technologies synergetically to adopt the strengths of two bearings with minimizing their weaknesses. This paper presents bending mode vibration control of a flexible shaft supported by the hybrid air-foil magnetic bearing. An experiment set-up of a flexible shaft supported by the hybrid air-foil magnetic bearing is built. In order to verify the effectiveness of the hybrid bearing, unbalance responses of the flexible shaft supported by three different bearings: air-foil, magnetic and hybrid bearings are compared. Effect of load sharing between air-foil and magnetic bearings are investigated through changing the control gain and the rotor center position of magnetic bearing. The experimental results shows that the hybrid bearing can control the bending mode vibration of the flexible shaft effectively and an optimal performance can be achieved with an appropriate load sharing between the air-foil and the magnetic bearings.

Development of the Multi-Gear Train Devices of Synchro System for the Guns of a Warship which Considered the Noise/Vibration (소음/진동을 고려한 함포용 Synchro System의 다단 기어 구동장치 개발)

  • Lee, Hyoung-Woo;Hur, Nam-Soo;Kim, In-Hwan;Lee, Dong-Hwan
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.8
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    • pp.1057-1067
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    • 2010
  • Vibration and noise analysis as well as strength of gear teeth, gear profile design are considered in order to develop the multi-gear train devices of synchro system for the guns of a warship. A new approach to the critical speed calculation of practical industrial multi-mesh geared system is presented. A transfer matrix model based on Hibner's branch method is developed and the natural properties of the branched rotor system are calculated with using the ${\lambda}$-matrix formulation. A Campbell diagram, in which the excitation sources caused by the mass unbalance of the rotors and the transmitted errors of the gearing are considered, shows that, at theoperating speed, there are not the critical speed.

The Experimental Study and Comparison on Usage of Vibration Monitoring Sensors for Positioning of Balancing on Rotating Machinery (진동 감시용 위치 결정 센서의 위상오차에 대한 실험적 고찰과 비교평가)

  • Oh, Seung-Tae;Yoo, Mu-Sang;Bong, Suk-Keun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2014.10a
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    • pp.314-320
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    • 2014
  • Field balancing is required in any kind of phase information for the determination location balancing mass toward a rotor unbalance mass. Phase or phase angle is a measurement of the relationship of how one vibration signal which relates to another vibration signal and is commonly used to calculate the placement of balance weight. In this paper, A right guideline shows the photo optical speed sensor as the external keyphasor is a very useful when diagnosing machinery vibration problems on considering a phase lag comparing to the laser optical speed sensor. Some experimental results generate the interesting phase errors when appling to a wrong conditions. So, Usage of photo optical speed sensor which is used primarily to measure the shaft rotating speed serves as a reference for measuring vibration phase information has effect on the placement of phase angle how it was misunderstood. This paper will help a right method to search for the position of balancing weight and serves as baseline for further measurements using low cost and much easier user convenience. It is concluded that the propose baseline is likely to be applicable to apply to the practical field balancing weight.

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The Experimental Study and Comparison on Usage of Vibration Monitoring Sensors for Positioning of Balancing on Rotating Machinery (진동 감시용 위치 결정 센서의 위상오차에 대한 실험적 고찰과 비교 평가)

  • Oh, Seung-Tae;Yoo, Mu-Sang;Bong, Suk-Keun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.25 no.2
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    • pp.101-107
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    • 2015
  • Field balancing is required in any kind of phase information for the determination location balancing mass toward a rotor unbalance mass. Phase or phase angle is a measurement of the relationship of how one vibration signal which relates to another vibration signal and is commonly used to calculate the placement of balance weight. In this paper, A right guideline shows the photo optical speed sensor as the external KeyPhasor is a very useful when diagnosing machinery vibration problems on considering a phase lag comparing to the laser optical speed sensor. Some experimental results generate the interesting phase errors when appling to a wrong conditions. So, Usage of photo optical speed sensor which is used primarily to measure the shaft rotating speed serves as a reference for measuring vibration phase information has effect on the placement of phase angle how it was misunderstood. This paper will help a right method to search for the position of balancing weight and serves as baseline for further measurements using low cost and much easier user convenience. It is concluded that the propose baseline is likely to be applicable to apply to the practical field balancing weight.

The Development of Balancing Machine Using Hall Effect Sensor (홀 이펙트 센서를 이용한 밸런싱 머신 개발)

  • Jang, In-Hun;Nam, Won-Ki;Oh, Se-Hoon;Sim, Kwee-Bo
    • Journal of the Korean Institute of Intelligent Systems
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    • v.16 no.2
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    • pp.209-214
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    • 2006
  • The eccentricity of the rotor causes a rotary machine to unbalance and the balancing to correct or compensate this is very important not only for dust-proof and anti -noise design but also for stabilization and durability of the rotary machine. In this paper, for developing the balancing machine to find and compensate such eccentricity, we will propose new way of measuring eccentricity using hall effect sensor that is different from the way in a conventional balancing machine. And we will show that it is possible to make balancing machine more compactly and cheaply by experiment results using hall effect sensor to measure eccentricity. Moreover we try to control and monitor the balancing machine by personal computer through serial communication.

PSCAD/EMTDC Simulation Model of Variable Speed Wind Power Generation System Using Permanent Magnet Synchronous Machine (영구자석형 동기기에 의한 가변속 풍력발전 시스템의 PSCAD/EMTDC 시뮬레이션 모델 개발)

  • Kim Jeong-Jae;Song Seung-Ho
    • The Transactions of the Korean Institute of Power Electronics
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    • v.10 no.6
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    • pp.610-617
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    • 2005
  • A variable speed wind turbine simulation model for grid connection is developed based on PSCAD/EMTDC. The model consists of wind model, rotor dynamics, synchronous generator, power converter, transformer, distribution line and infinite bus. Implementation of blade characteristics and power converter control strategies are included. Several transient case studies are performed including wind speed change, local load change and grid-side voltage unbalance using developed simulation model. The results of this work can be utilized for study of actual interaction between wind turbine and grid for reliable operation and protection of power system.

Journal Bearing Design Retrofit for Process Large Motor-Generator - Part I : Bearing Performance Analysis (프로세스 대형 모터-발전기의 저어널 베어링 설계 개선 - Part I : 베어링 성능해석)

  • Lee, An Sung
    • Tribology and Lubricants
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    • v.28 no.5
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    • pp.197-202
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    • 2012
  • In this study, with the purpose of fundamentally improving the unbalance response vibration of a large PRT motor-generator rotor by design, a performance improvement design analysis is carried-out by retrofitting tilting pad bearings, replacing the plain partial journal bearings that were originally applied for operation at a rated speed of 1,800 rpm. In this process, a goal of the design analysis is to obtain a design solution for maximizing the direct stiffness of the bearings while satisfying the key basic lubrication performance requirements such as the minimum lift-off speed and maximum oil-film temperature. The results show that with a careful design application of tilting pad journal bearings for operation at such a relatively low speed of 1,800 rpm, direct stiffness increment of the bearings by about two times can be effectively achieved. Prevention of pad unloading is also considered in the analysis. Moreover, the designs of elliptical and offset half journal bearings are also analyzed and reviewed.

Controller Design and Validation of Radial Active Magnetic Bearing Systems Considering Dynamical Changes Due To Rotational Speeds (회전속도에 따른 동역학적 변화를 고려한 반경방향 능동 자기베어링 시스템의 제어기 설계 및 검증)

  • Jeong, Jin Hong;Yoo, Seong Yeol;Noh, Myounggyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.9
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    • pp.925-932
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    • 2014
  • If a rotor possesses a high gyroscopic coupling or the running speed is high, the dynamical changes in the rotor become prominent. When active magnetic bearings are used to support such rotors, it is necessary for the bearing controller to take these dynamical changes into consideration. Independent-axis controllers, which are the most commonly used, modulate the bearing force solely based on the sensor output of the same axis. However, this type of controller has difficulties in overcoming the dynamical changes. On the other hand, mixed-axis controllers transform the sensor output into components corresponding to the vibrational modes. A separate controller can then be designed for each vibrational mode. In this way, the controller can be designed based on the dynamics of the rotor. In this paper, we describe a design process for a mixed-axis controller that uses a detailed mathematical model of the system. The performance of the controller is evaluated based on the ISO sensitivity requirements and unbalance response, while considering the change in the system dynamics due to the running speed.

Critical Speed Analysis of a 75 Ton Class Liquid Rocket Engine Turbopump due to Load Characteristics (75톤급 액체로켓엔진 터보펌프의 하중 특성에 따른 임계속도 해석)

  • Jeon, Seong-Min;Kwak, Hyun-D.;Hong, Soon-Sam;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.22-29
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    • 2011
  • Critical speed of high thrust liquid rocket engine turbopump is obtained through a rotordynamic analysis and a unloaded turbopump test is peformed for validation of the numerical model. The first critical speed predicted by the numerical analysis is correlated well with the test result for the bearing unloaded rotor condition only considering mass unbalance load. Using the previous rotordynamic model, critical speed variation is estimated as a function of varied bearing stiffness due to pump and turbine radial loads with relative angle difference. From the numerical analysis, it is found that the relative angle difference of pump and turbine radial loads greatly affects the critical speed. However, additional axial load reduces the effect derived from the relative angle difference of radial loads.

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