• Title/Summary/Keyword: Rotor Dynamic Analysis

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Dynamic Analysis of the Small-size Gas Turbine Engine Rotor Using Commercial S/W and its Limitations (상용 S/W를 이용한 소형가스터빈엔진 회전체의 동적 구조해석 및 검증)

  • Chung, Hyuk-Jin;Lee, Chong-Won;Hong, Seong-Wook;Yoo, Tae-Gyu
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2009.10a
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    • pp.797-803
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    • 2009
  • The accurate prediction of dynamic characteristics of high speed rotors, such as gas turbines, is important to avoid the possibility of operating the machinery near the critical speeds or unstable speed regions. However, the dynamic analysis methods and softwares for gas turbines have been developed in the process of producing many gas turbines by manufacturers and most of them have seldom been disclosed to the public. Recently, commercial FEM softwares, such as SAMCEF, ANSYS and NASTRAN, started supporting some rotordynamics analysis modules based on 3-D finite elements. In this paper, the dynamic analysis method using commercial S/W, especially ANSYS, is attempted for the small-size gas turbine engine rotor, and the analysis capability and limitations of its rotordyamics module are evaluated for further improvement of the module. As the preliminary procedure, the rotordyamic analysis capability of ANSYS was tested and evaluated with the reference models of the well-known dynamics. The limitations in application of the rotordynamics module were then identified. Under the current capability and limitations of ANSYS, it is shown that Lee diagram, a new frequency-speed diagram enhanced with the concept of $H{\infty}$ in rotating machinery, can be indirectly obtained from FRFs computed from harmonic response analysis of ANSYS. Finally, it is demonstrated based on the modeling and analysis method developed in the process of the S/W verification that the conventional Campbell diagram, Lee diagram, mode shapes and critical speeds of the small-size gas turbine engine rotor can be computed using the ANSYS rotordynamics module.

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Dynamic Analysis of the Small-size Gas Turbine Engine Rotor Using Commercial S/W and Its Limitations (상용 S/W를 이용한 소형가스터빈엔진 회전체의 동적 구조해석 및 검증)

  • Chung, Hyuk-Jin;Lee, Chong-Won;Hong, Seong-Wook;Yoo, Tae-Gyu
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.20 no.1
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    • pp.36-44
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    • 2010
  • The accurate prediction of dynamic characteristics of high speed rotors, such as gas turbines, is important to avoid the possibility of operating the machinery near the critical speeds or unstable speed regions. However, the dynamic analysis methods and softwares for gas turbines have been developed in the process of producing many gas turbines by manufacturers and most of them have seldom been disclosed to the public. Recently, commercial FEM softwares, such as SAMCEF, ANSYS and NASTRAN, started supporting some rotordynamics analysis modules based on 3-D finite elements. In this paper, the dynamic analysis method using commercial S/W, especially ANSYS, is attempted for the small-size gas turbine engine rotor, and the analysis capability and limitations of its rotordyamics module are evaluated for further improvement of the module. As the preliminary procedure, the rotordyamic analysis capability of ANSYS was tested and evaluated with the reference models of the well-known dynamics. The limitations in application of the rotordynamics module were then identified. Under the current capability and limitations of ANSYS, it is shown that Lee diagram, a new frequency-speed diagram enhanced with the concept of $H{\infty}$ in rotating machinery, can be indirectly obtained from FRFs computed from harmonic response analysis of ANSYS. Finally, it is demonstrated based on the modeling and analysis method developed in the process of the S/W verification that the conventional Campbell diagram, Lee diagram, mode shapes and critical speeds of the small-size gas turbine engine rotor can be computed using the ANSYS rotordynamics module.

Dynamic response analysis of vertical pumps (입형펌프의 동적 응답해석)

  • 양보석;김원철;임우섭;권명래
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.3
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    • pp.362-372
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    • 1989
  • It is important in design of vertical pumps to consider external excitation in addition to rotor vibration due to unbalance. In this study, a model of a vertical pump was developed for the analysis of its dynamic response. The vertical pump was modeled with lumped masses and springs which represent multi-cylindrical and rotor structure. A dynamic simulation program was developed and numerical calculation on the above mentioned problems were carried out.

A Rotordynamic Analysis of a Industrial Centrifuge for Vibration Reduction (산업용 원심분리기의 진동저감을 위한 로터다이나믹 해석)

  • Kim, Byung-Ok;Lee, An-Sung
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.8
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    • pp.879-885
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    • 2008
  • A rotordynamic analysis was performed with a decant-type centrifuge, which is a kind of industrial centrifuge. The system is composed of screw rotor, bowl rotor, driving motors, gear box, and support rolling element bearings. These rotors have a rated speed of 4300 rpm, and were modeled utilizing a rotordynamic FE method for analysis, which was verified through 3-D FE analysis. Design goals are to achieve wide separation margins of lateral critical speeds, and favorable unbalance responses of the rotor in the operating range. Then, a complex analysis rotordynamic analysis of the system was carried out to evaluate its forward synchronous critical speeds and mode shapes, whirl natural frequencies, and unbalance responses under various balance grade. As a result of analysis, the rotordynamic analysis performed by separating a screw rotor and bowl rotor may cause an error in predicting critical speed of entire system. Therefore, the rotordynamic analysis of a coupled rotor combining a screw and bowl rotor must be performed in order to more accurately estimate dynamic characteristics of the decanter-type centrifuge as presented in this paper. Also, rolling element bearings with suitable stiffness should be selected to keep enough separation margin. In addition, in establishing balance grade of a screw and bowl rotor, ISO G2.5 balance grade is more recommended than ISO G6.3, in particular balancing correction of a screw rotor based on ISO G2.5 grade is strongly recommended.

Rotordynamic Stability Analyses of a Composite Roller for Large LCD Panel Manufacturing (대형 LCD 패널 제조 공정용 복합재 롤러 봉의 진동 안정성 해석)

  • Park, Hyo-Geun;Kim, Dong-Man;Kim, Dong-Hyun
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.641-648
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    • 2007
  • Computational rotor dynamic analyses of designed composite roller for large LCD panel manufacturing process have been conducted. The present computational method is based on the general finite element method with rotating gyroscopic effects. General purpose commercial finite element code, with special rotordynamics analysis module is applied. For the purpose of numerical verification, comparison study for a benchmark dual rotor model with support bearings is also presented. Detailed finite element models for composite roller with different length are constructed and analyzed considering gravity effect in order to investigate vibration characteristics in actual operation environment. As results of the present study, rotor stability diagrams and mass unbalance responses are presented for different rotating conditions.

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Vibration Analysis of a Rotor considering Nonlinear Reaction of Hydrodynamic Bearing

  • Lee, Soo-Mok;Lim, Do-Hyeong;Bae, Jong-Gug;Yang, Bo-Suk
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.3
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    • pp.254-259
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    • 2009
  • In this paper it was attempted to treat the hydrodynamic journal bearing as a time-based nonlinear reaction source in each step of rotor rotation in order to observe the bearing effect more realistically and accurately in stead of the conventional method of simple linearized stiffness and damping. Lubrication analysis based on finite element method is employed to calculate the hydrodynamic reaction of bearing and Newmark's method was used to calculate the rotor dynamics in the time domain. Simulation for an industrial electrical motor showed remarkable results with differences compared to those by the conventional method in the dynamic behavior of the rotor.

Analysis of Rotor Dynamic Characteristics of AC Traction Motor (전동차용 AC 견인전동기의 진동특성해석)

  • 정춘상;배동진;신상엽;이충동
    • Journal of KSNVE
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    • v.9 no.2
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    • pp.348-354
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    • 1999
  • An AC traction motor was developed, of which the rotor core has an unique structure, made of multi-layered silicon steel plates which were shrink-fitted to a shart. the equivalenet material properties were estimated with a newly proposed efficient method, based on the correlation between finite element analysis results and modal testing. A general rotordynamic analysis for the rotor with the equivalent material properties was carried out to evaluate the structural integrity of the virtually built-up motor.

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Vibration Analysis of Steam Turbine-Generator Rotor System Using Component Mode Synthesis Method (구분모드합성법을 이용한 증기터빈$\cdot$발전기축계의 진동해석)

  • Yang, B.S.;Kim, Y.H.;Choi, B.G.;Lee, H.
    • Journal of KSNVE
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    • v.9 no.2
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    • pp.401-408
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    • 1999
  • A method is presented for the vibration analysis of steam turbine-generator rotor system based on the component mode synthesis method. The motion of each component of the system is described by superposing constraint mode associated with boundary coordinates and constrained normal modes associated with internal coordinates. This method using real fixed-interface modes allows for significant reduction in system model size while retaining the essential dynamic characteristics of the lower modes. The capability of this method is demonstrated in the natural frequency and unbalance response analysis of the steam turbine-generator rotor system in which the dynamics of the pedestal is considered. The results by the present method are compared with finite element method and trnasfer matrix method in terms of the accuracy and computing time.

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Analysis of the Dynamic Characteristics of a HDD Spindle System Supported by Asymmetrically Grooved Journal Bearings (비대칭 그루브 저널 베어링으로 지지되는 하드디스크 스핀들 시스템의 동특성 해석)

  • 이상훈;김학운;장건희;김철순
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.748-752
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    • 2004
  • Fluid dynamic bearings (FDBs) have been replacing ball bearings of the HDD spindle motor very rapidly. But there are several demerits of HDB, such as high friction torque, variable viscosity of the fluid lubricant depending on operating temperature, low stiffness, and etc. Eccentricity is one of the major parameters which affects the static and dynamic characteristics. As the static eccentricity is larger, the stiffness and the damping coefficients become bigger. But friction torque is relatively unaffected by the static eccentricity. This research proposes a new type of journal bearing with asymmetric journal grooves which results in better dynamic characteristics. The static and dynamic characteristics of the new journal bearing are investigated by solving the Reynolds' equation with FEM, and the transient analysis is performed to predict the dynamic behavior of rotor by solving the equations of motion of a HDD spindle system with Runge-Kutta method. The result shows that the proposed Journal bearings have much bigger stiffness and damping coefficients compared with the conventional symmetric ones. And consequently, it has smaller whirl radius and tilting angle.

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Whirl Flutter Analysis of a 2-DOF Rotor-Nacelle System Using Quasisteady Aerodynamic Theory (준정상 공력이론을 이용한 2자유도계 로터-낫셀 시스템의 훨플러터 해석)

  • Yang, Yong-Joon;Kim, Dong-Hyun;Jung, Se-Un;Kim, Hyun-Jung;Alexander, Boby
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.05a
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    • pp.301-307
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    • 2005
  • In this study, simplified whirl flutter analyses using quasisteady aerodynamic theory have been performed for a 2-DOF tilt-rotor system with both pitch and yaw motions of a rotor-nacelle. The present dynamic system consists of the rotor (propeller), forming the gyroscopic and aerodynamic element, supported horizontally by a pylon that is pivoted at some wing attachment point. Several design parameters (or rotor-nacelle system are considered and the effect of whirl flutter stability are also investigated for various design parameters.

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