• Title/Summary/Keyword: Rotational stage

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Vision-based remote 6-DOF structural displacement monitoring system using a unique marker

  • Jeon, Haemin;Kim, Youngjae;Lee, Donghwa;Myung, Hyun
    • Smart Structures and Systems
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    • v.13 no.6
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    • pp.927-942
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    • 2014
  • Structural displacement is an important indicator for assessing structural safety. For structural displacement monitoring, vision-based displacement measurement systems have been widely developed; however, most systems estimate only 1 or 2-DOF translational displacement. To monitor the 6-DOF structural displacement with high accuracy, a vision-based displacement measurement system with a uniquely designed marker is proposed in this paper. The system is composed of a uniquely designed marker and a camera with a zooming capability, and relative translational and rotational displacement between the marker and the camera is estimated by finding a homography transformation. The novel marker is designed to make the system robust to measurement noise based on a sensitivity analysis of the conventional marker and it has been verified through Monte Carlo simulation results. The performance of the displacement estimation has been verified through two kinds of experimental tests; using a shaking table and a motorized stage. The results show that the system estimates the structural 6-DOF displacement, especially the translational displacement in Z-axis, with high accuracy in real time and is robust to measurement noise.

A Micro-positioning Parallel Mechanism Platform with 100-degree Tilting Capability (높은 회전성능($100^{\circ}$)을 가지는 초정밀 위치결정용 마이크로 병렬기구 플랫폼의 개발)

  • Yoon Yong-Ha;Kang Deuk-Soo;Seo Tae-Won;Kim Hong-Seok;Sung Tai-Jong;Kim Jong-Won
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.131-132
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    • 2006
  • This paper presents a micro-positioning platform based on the unique parallel mechanism recently developed by the authors. The platform has a meso-scale rectangular shape whose size is $20{\times}23m$. The stroke is 5 mm for both the x- and y-axis and 100 degrees for the ${\alpha}$-axis(the rotational axis along the x-axis). The platform is actuated by the three sets of two-stage linear actuators: a linear motor for rough positioning and a piezo actuator for fine positioning. The platform is already assembled. Experimental results of the positioning measurements and control performance are presented.

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Development of the Calibration Algorithm of 3 Axis Vector Sensor Using Ellipsoid (타원체를 이용한 3축 센서의 실시간 보정 알고리듬 개발)

  • Hwang, Jung Moon;Kim, Jung Han
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.7
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    • pp.643-651
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    • 2015
  • Multi-axis magnetic and accelerometer sensor are widely used in consumer product such as smart phones. The vector output of multi-axis sensors have errors on each axis such as offset error, scale error, non-orthogonality. These errors cause many problems on the performance of the applications. In this paper, we designed the effective inline compensation algorithm for calibrating of 3 axis sensors using ellipsoid for mass production of multi-axis sensors. The outputs with those kinds of errors can be modeled by ellipsoid, and the proposed algorithm makes sequential mappings of the virtual ellipsoid to perfect sphere which is calibrated function of the sensor on three-dimensional space. The proposed calibrating process composed of four main stages and is very straightforward and effective. In addition, another imperfection of the sensor such as the drift from temperature can be easily inserted in each mapping stage. Numerical simulation and experimental results shows great performance of the proposed compensation algorithm.

Study on the Turbine Performance of 7 ton Liquid Rocket Engine Turbopump (7톤급 액체로켓 엔진 터보펌프 터빈 성능 연구)

  • Lee, Hanggi;Shin, Juhyun;Choi, Changho
    • Journal of Aerospace System Engineering
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    • v.11 no.1
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    • pp.8-13
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    • 2017
  • This study was performed to evaluate the turbine performance of a turbopump in the third stage engine of the Korea Space Launch Vehicle-II. The turbine is a supersonic impulse type with a single rotor. One nozzle is for starting and four remaining nozzles are for steady operation. A similarity test was carried out in the high air test facilities at the Korea Aerospace Research Institute. Test results showed that turbine efficiency changed much more from rotational speed variations than by pressure ratio variations. These results showed characteristics similar to other supersonic impulse turbines.

Application of Computational Fluid Dynamic Simulation to SiC CVD Reactor for Mass Production (대량 생산용 SiC CVD 리엑터에의 전산유체역학 시뮬레이션의 적용)

  • Seo, Jin-Won;Choi, Kyoon
    • Journal of the Korean Ceramic Society
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    • v.50 no.6
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    • pp.533-538
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    • 2013
  • Silicon carbide (SiC) materials are typical ceramic materials with a wide range of uses due to their high hardness and strength and oxidation resistance. In particular, due to the corrosion resistance of the material against acids and bases including the chemical resistance against ionic gases such as plasma, the application of SiC has been expanded to extreme environments. In the SiC deposition process, where chemical vapor deposition (CVD) technology is used, the reactions between the raw gases containing Si and C sources occur from gas phase to solid phases; thus, the merit of the CVD technology is that it can provide high purity SiC in relatively low temperatures in comparison with other fabrication methods. However, the product yield rarely reaches 50% due to the difficulty in performing uniform and dense deposition. In this study, using a computational fluid dynamics (CFD) simulation, the gas velocity inside the reactor and the concentration change in the gas phase during the SiC CVD manufacturing process are calculated with respect to the gas velocity and rotational speed of the stage where the deposition articles are located.

Power Transmission from a Vibrating Mass to a Supporting Elate through Isolators (능동 및 수동격리기를 적용한 진동계에 있어서 힘의 전달에 관한 연구)

  • Jin-Woo Lee;Colin H. Hansen
    • Journal of the Korean Society of Safety
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    • v.16 no.4
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    • pp.200-207
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    • 2001
  • The transmission of harmonic vibratory power form a vibrating rigid body into a supporting plate through passive and active isolators is investigated theoretically and experimentally. The theoretical model allows for the transmission of vertical and horizontal harmonic forces and moments about all three coordinate sun. The experiment is to use vibration actuators attached to the intermediate mass of the two-stage mount to minimize the rotational and translational vibration of the intermediate mass. The performance is done by measuring the vibration at the error sensors due to the primary vibration source and measuring the transfer functions from the control sources to the error sensors. Results show that over a frequence range from 1 to 100Hz, transmission into the supporting plate can be reduced substantially by employing in parallel with existing passive isolators, active isolators adjusted to provide appropriate control force amplitudes.

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A Study on the Nozzle Shapes of a Cross-Flow Type Hydro Turbine for Wave Power Generation (파력발전용 횡류형 수력터빈의 노즐형상에 관한 연구)

  • Choi, Young-Do;Kim, Chang-Coo;Kim, You-Taek;Lee, Young-Ho
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.3
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    • pp.30-35
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    • 2008
  • The purpose of this study is to examine the effect of nozzle shapes on the performance and internal flow characteristics of a cross-flow type hydro turbine for wave power generation. The performance of the turbine is calculated with the variation of rotational speed for 4 types of the nozzle shape using a commercial CFD code. The results show that nozzle shape should be designed considering available head of the turbine. Best efficiencies of the turbine by 4 types of the nozzle shape do not change largely but overall performances varies mainly by the nozzle width. The output power of the cross-flow type hydro turbine changes considerably by the nozzle shape and a partial region of stage 2 in the runner blade passage produces maximum regional output power in comparison with the other runner blade passage areas.

Behaviour of a plane joint under horizontal cyclic shear loading

  • Dang, Wengang;Fruhwirt, Thomas;Konietzky, Heinz
    • Geomechanics and Engineering
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    • v.13 no.5
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    • pp.809-823
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    • 2017
  • This paper describes lab test results of artificial rock-like material samples having a plane joint. Cyclic shear tests were performed under different normal loads and different shear displacement amplitudes. For this purpose, multi-stage normal loading tests (30 kN, 60 kN, 90 kN, 180 kN, 360 kN and 480 kN) with cyclic excitation at frequency of 1.0 Hz and different shear displacement amplitudes (0.5 mm, 1.0 mm, 2.0 mm, 4.0 mm, 5.0 mm, and 8.0 mm) were conducted using the big shear box device GS-1000. Experimental results show, that shear forces increase with the increase of normal forces and quasi-static friction coefficient is larger than dynamic one. With the increase of normal loads, approaching the peak value of shear forces needs larger shear displacements. During each cycle the normal displacements increase and decrease (rotational behavior in every cycle). Peak angle of inclination increases with the increase of normal load. A phase shift between maximum shear displacement and maximum shear force is observed. The corresponding time shift decreases with increasing normal load and increases with increasing shear displacement amplitudes.

Structural Safety of Universal Joint using FEM Simulation (FEM 시뮬레이션을 이용한 유니버설 조인트의 구조안전성)

  • Jung, Jong Yun
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.41 no.4
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    • pp.213-219
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    • 2018
  • Mechanical components are to be produced with accurate dimensions in order to function properly in assemblies of a machine. Once designs of mechanical components are created, designers examine the designs by adopting many known experimental methods. A primary test method includes stress and strain evaluation of structural parts. In addition, fatigue test and vibration analysis are an important test method for mechanical components. Real experiments at a laboratory are established when products are manufactured. Since design changes should be done before producing the designs in factories, rapid modifications for new designs are required in production industries. FEM simulation is a proper choice for a design evaluation with speed at a detail stage in design process. This research focuses modeling and mechanical simulation of a mechanical component in order to ensure structural safety. In this paper, a universal joint, being used in driving axels of vehicles, is studied as a target component. A design model is created and tested in some ways by using commercial software of FEM. The designed component is being twisted to transmit heavy power and thus, torsional stress should be under strengths of the component's material. The next is fatigue analysis to convince fatigue cycles to be within the endurance limit of the material. Another test is a vibration analysis for rotational components. This research draws final conclusions from these test analyses and recommends whether the designed model is under safety condition in terms of mechanical structure.

Comparison of Approximation and Rotordynamics Solutions for Design of a High Speed Air Spindle (고속 공기 스핀들 설계를 위한 근사해석과 회전체동역학의 비교)

  • Lee, Jae Hyeok;Park, Sang-Shin
    • Tribology and Lubricants
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    • v.35 no.5
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    • pp.310-316
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    • 2019
  • This paper presents two methods for designing a high-speed air spindle operated over the rotational speed of 50,000 rpm. The first method is an approximate method, which assumes a symmetric spindle shape even though it is not symmetric in reality. The second is an analysis of rotordynamics using beam and solid models. The approximate method can be used to calculate the bearing load capacities, stiffness and damping coefficients, stability of the shaft system, and response of the forced excitation from the unbalanced mass. Designers can use this method to determine the dimensions of the desired spindle at the first stage of the design. The more detailed behavior of the spindle can be calculated using the rotordynamics theory using beam and solid models based on the Finite Element Method. In this paper, a spindle, with two air bearings, one motor at the end, and two air thrust bearings, is newly developed. The solutions from the two rotordynamics theories are compared with the solution obtained using the approximate method. The three calculations are in agreement, and the procedure for the design of a spindle system, supported on the externally pressurized air bearings, ispresented and discussed.