• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2000년도 춘계학술대회 논문집
• /
• pp.922-925
• /
• 2000

Generally, the machining accuracy in ball end milling directly depends on the rotational accuracy affected by the spindle speeds. The effects of spindle speeds for rotational accuracy in the high speed regions are more dominant than those in the low speed regions. This paper will investigate effects that the Increased speed affects on the rotational error according to the increase of a rotational speed and machining characteristics of the high speed ball-end milling in various rotational speeds and on various materials by using the high speed air-bearing spindle.

• 한국산학기술학회논문지
• /
• 제11권9호
• /
• pp.3184-3189
• /
• 2010

펌프의 성능을 개선하기 위해서는 펌프의 회전수 정보를 획득할 필요성이 있으나, 일반적으로 연료펌프는 연료탱크 안에 내장되어 그 회전수를 측정하기에 어려움이 있다. 연료 펌프의 회전수는 크게 가속도 센서를 이용하는 방법과 전류센서를 이용하는 두 가지 방법이 있다. 가속도 센서를 이용하는 방법은 연료 펌프의 진동수를 측정하여 회전수로 계산하는 방법이며, 전류 센서를 이용하는 방법은 펌프모터의 주기적 전압방출 특성을 이용하여 회전수를 계산하는 방법이다. 본 연구에서는 전류센서를 가속도 센서와 동시에 장착하여 다양한 측정 조건에 대한 실험을 수행하였다. 결론적으로 전류센서로도 연료펌프의 회전수를 정밀하게 측정하는 것이 가능하였으며 특히 낮은 회전수 영역에서는 가속도센서 대비 강건한 계측특성을 보였다. 오차 1% 이내의 회전수를 측정하기위하여, 가속도센서는 데이터 저장간격 0.5Hz 이하의 설정이 필요하였으며, 전류센서는 데이터 저장간격 2.0Hz이하의 설정이 필요하였다.

• 제어로봇시스템학회:학술대회논문집
• /
• 제어로봇시스템학회 2005년도 ICCAS
• /
• pp.694-699
• /
• 2005

This paper deals with a control technique of eliminating the transient vibration of a geared mechanical system. This technique is based on a model-based control with a rotational speed sensor in order to establish the damping effect at the driven machine part. A rotational speed sensor is installed in a driven gear, namely a bull gear. A control model is composed of a reduced-order mechanical part expressed as a transfer function between the rotational speed of the motor and that of the bull gear. This control model estimates a load speed after the rotational speed of the bull gear is acted on the transfer function. The difference between the estimated load speed and the motor speed is calculated dynamically and it is added to the velocity command to suppress the transient vibration generated at the load. This control technique is applied to a dies driving spindle of a form rolling machine. In this paper, the performance of this control method is examined by simulations. The settling time of the residual vibration generated at the loading inertia can be shortened down to about 1/2 of the uncompensated vibration level.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2005년도 춘계학술대회 논문집
• /
• pp.1749-1752
• /
• 2005

High speed machining has become the main issue of metal cutting. Due to increase of the rotational speed of the spindle, problems, such as the run-out errors, reduced stiffness, must be overcome to improve the machining accuracy. In order to solve the problems, it is important to determine the appropriate clamping unit and tooling system. This paper presents an investigation into an evaluation of contact interval which is the interface between spindle taper hole and tool holder shank of the spindle. Finite element analysis is performed by using a commercial code ANSYS according to variation of clamping forces and rotational speeds. This paper proposed fit tolerance in order to evaluate the effects of clamping force and rotational speed on the contact interval in the spindle interface. From the finite element results, it has been shown that the rotational speed rather than clamping force mostly influence on the variation of the contact interval.

• 한국정밀공학회지
• /
• 제23권3호
• /
• pp.147-155
• /
• 2006

High speed machining has become the main issue of metal rutting. Due to increase of the rotational speed of the spindle, problems, such as the run-out errors, reduced stiffness, must be overcome to improve the machining accuracy. In order to solve the problems, it is important to determine the appropriate clamping unit and tooling system. This paper presents an investigation into an evolution of contact interval which is the interface between spindle taper hole and tool holder shank of the spindle. Finite element analysis is performed by using a commercial code ANSYS according to variation of clamping forces and rotational speeds. This paper proposed fit tolerance in order to evaluate the effects of clamping force and rotational speed on the contact interval in the spindle interface. From the finite element results, it has been shown that the rotational speed rather than clamping force mostly influence on the variation of the contact interval.

• Journal of Welding and Joining
• /
• 제35권3호
• /
• pp.35-43
• /
• 2017

A 3D transient heat transfer model is developed by ABAQUS software to study the temperature distribution during friction stir welding process at different rotational speeds. Furthermore, AA 5083-O plates were joined by FSW technique. For this purpose, a universal milling machine was used to perform the welding process and a mechanical vice was used to fix the work pieces in the proper position. The joints were friction stir welded at a constant travel speed 50 mm/min and two rotational speed values; 400 rpm and 630 rpm using two types of tools; cylindrical threaded pin and tapered smooth one. At each welding condition the temperature was measured using infra-red thermal image camera to verify the simulated temperature distribution. The welded joints were visually inspected as well as by macro- and microstructure evolutions. In addition, the welded joints were mechanically tested for hardness and tensile strength. The maximum peak temperature obtained was at higher rotational speed using the threaded tool pin profile. The results showed that the rotational speed affects the peak temperature, defects formation and sizes, and the mechanical properties of friction stir welded joints. Moreover, the threaded tool gives superior mechanical properties than the tapered one at lower rotational speed.

• 한국해양공학회지
• /
• 제28권6호
• /
• pp.500-507
• /
• 2014

This study aimed at conducting a flow analysis of the pressure distribution, discharge flow rate, and consequent thrust force according to the rotational speed of a three-dimensional screw propeller, and then investigating the effect of the rotational speed on the characteristics of the screw propeller by varying the relevant speed (3200, 2400, 1600, 800 rpm). In particular, the computational domain was considered by the analysis in the blades and outlet chamber, using boundary conditions. The difference between the minimum and maximum pressures was 5.5 MPa under the given conditions. The discharge flow rate at this pressure difference was on the level of 1956.67 kg/s, as a thrust force of 47083.7 T(N) was obtained. This study showed that the discharge flow rate linearly increased with the rotational speed, proportional to the RPM, while the thrust force was gradually and steadily increased with the relevant speed. In addition, it was proved that the occurrence of cavitation under the given conditions was closely related to the decrease in the durability of the screw propeller because the thrust force depends on the speed.

• 한국정밀공학회지
• /
• 제29권6호
• /
• pp.671-679
• /
• 2012

This paper presents an estimation procedure for axial displacement in spindle equipped with angular contact ball bearings due to rotational speed. High-speed spindle-bearing system experiences axial displacement due to thermal expansion and rotational speed-dependent characteristics of angular contact ball bearings. This paper deals with the axial displacement caused by the rotational speed-dependent effects such as centrifugal force and gyroscopic moments. To this end, a bearing dynamic model is established that includes all the static and dynamic properties of angular contact ball bearing. An analytical formula to calculate the axial displacement based on contact angles between ball and races is derived to discuss the physics regarding the axial displacement in spindle. The proposed dynamic model is compared with a reference and a commercial program. Numerical examples are presented to show the effects of centrifugal force and gyroscopic moment on the axial displacement. The proposed model is also validated with an experimental result.

• 한국공작기계학회논문집
• /
• 제16권1호
• /
• pp.40-46
• /
• 2007

High speed machining has become the main issue of metal cutting. Due to increase of the rotational speed of the spindle, problems such as the run-out errors and reduced stiffness must be overcome to improve the machining accuracy. In order to solve the problems, it is important to determine the appropriate clamping unit and tooling system. This paper presents an investigation into an analysis of static stiffness in the main spindle interface. Finite element analysis is performed by using a commercial code ANSYS according to variation of cutting force, clamping force and rotational speed. From the finite element results, it is shown that the rotational speed and clamping force mostly influence on the variation of the static stiffness in the main spindle interface.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
• /
• pp.227-230
• /
• 1999

In this paper, the machining characteristics of high speed ball end milling affected by the rotational error of high speed spindle using air bearing are investigated. The error motions of a spindle have generally influenced on the surface roughness, the form accuracy, the tool life, etc. in end milling. Experiments are carried out over a wide range of rotational speeds(10,000-50,000rpm). The rotational errors of the spindle are measured by the gap sensor mounted on the spindle shaft at various cutting speeds. The relations between the surface roughness and the spindle error motion are presented. Results show that the rotational accuracy of the spindle directly affects the surface roughness of the machined surface.